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Tilting Shaper Format4 profil 45 Z x-motion

Tilting Shaper Format4 profil 45 Z x-motion

Description

profil 45 Z Tilting Shaper

Elegant, perfectly designed and intelligent – the Format4 profil 45 Z offers perfection at the push of a button regardless of the operation. The highlights for the professional user: height and angle adjustment of the spindle as well as the positioning of the spindle fence can be quickly and easily adjusted from the control panel. The spindle quick change system ensures extremely quick changeover times and maximum production efficiency. Premium woodworking of the highest level with quality from Austria

The 7" TFT monitor included in the “x-motion” control package offers unique user comfort that is simply top class. The touch screen control unit is positoned at eye level and provides all of the important information necessary in one overview.

Highlights & Details

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“x-motion” control

An absolute highlight of the “x-motion” package is the 7" TFT colour monitor for unique operating comfort that is top class. The touch screen control unit is at eye level and provides all of the important information at a glance. Alongside all of the settings of the spindle, the new Format4 spindle fence can also be positioned directly from the touch screen. The premium package offers maximum efficiency with program retrieval at the touch of a button with individually configurable moulding programs and the tooling database.

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Spindle fence control via touch screenPinpoint accuracy, exceptional user friendliness and very short preparation time are guaranteed with equipment of the highest standard: With the profil 45 x-motion positioning the fence is done simply and precisely using the centrally located TFT colour display with 7” touch screen. Increase your efficiency and productivity in series production with adjustments being made in seconds and repeatability always guaranteed.
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Shaper fence with tilt away bracket as standardA necessity for the quick change of tooling or spindles and for curved work.
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Safety Bar GuidesThe safety bar guides, great for “end-grain” work (optional).
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Dual dust extractionThe dual dust extraction for the shaper via the shaper fence and the chip collection bin under the cutterhead ensures clean and trouble free operation.
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Spindle moulder fence quick clamping system Available as an option: Attach and release the moulding fence in a single hand movement. By simply moving the quick-clamp lever, the moulder fence can be fixed in the desired position and released completely, with just the turn of a hand and without any force.  
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The shaper assembly: Precision down to the smallest detailThe heavy-duty profil 45 shaper assembly is designed in every detail based on many years of machine design experience and production facilities featuring the high­est level of modern technology. The powerful spindle motor unit on the profil 45 has been specially designed for industrial use. With the precision dual guidance ensuring exact angle adjustments and the dovetail guiding system guaranteeing exact linear height adjustment, you are assured accurate settings for many years to come.
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Small details – huge impact!

The “Easy-Glide” tilting segment guide in every Format4 machine aggregate meets the high requirements of business and industry. A precise, guided, double-sided support, guarantees maximum load bearing and tolerance free tilting.

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The FORMAT4 shaper spindle tilts ­rearwards: This is an important advan­tage when working on all kinds of pieces!Forward tilting of the Shaper can be ­dangerous and has serious handling ­disadvantages: Increased risk of accidents, Limited height of workpiece, Power feeders can not be used properly, Inferior workpiece finish , Chip removal, poor or even impossible The Felder rearward tilting spindle is the correct way for easy and safe operation: Safety, since there is no pinch point, No limitations on work piece height, Problem free power feeder operation, Impeccable workpiece ­finish, Optimal chip removal
Quick change system for shaper spindleThe spindle quick-change system will provide you with almost limitless possibilities of use. You can use shaper spindles with pre-mounted moulding tools for moulding in series, but also spindles of various diameters. Spindle changes can be done in a few seconds. A particular highlight is the ability to mount a high speed router spindle with 15,000 rpm capability. For maximum stability and durability the Format-4 spindle has been designed with 3 high quality metal “work standard” bearings!
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"Quick-Lock" Change routing tools quickly and safely. The "Quick-Lock" clamping system allows a convenient change of cutters on the table router and reduces the risk of injury from slipping. Suitable for Ø 30 mm spindles 
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Shaper table opening: 12⅝” (320 mm)The large table opening allows for maximum operator safety. With large ­dimensioned tenoning and panel ­raising tooling, the cutterblock can be ­conveniently positioned below the table.
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Tenoning tableLarge and durable, the slot and tenon table “hovers” on top of X-Roll guides - a highly developed, modern guiding design. The shaped arrangement of the rollers (“X-Roll”) helps to evenly distribute the pressure on all sides. The linear position of the steel rollers on the hardened and polished guiding surfaces guarantees precision and smooth operation. 10-year factory guarantee.
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Outrigger Table 43¼" (1100 mm)Optional: The outrigger table makes it much easier to process large and heavy work prieces when using the sliding table. Providing support and smoothness, the outrigger telescopic arm is fitted with 4 ball bearing guiding rollers.
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Outrigger Table 51" (1295 mm) with telescopic armOptional: The 51” (1300 mm) outrigger table has a very large surface area, increasing the support when processing larger pieces. The workpiece roller at the end of the table helps to load larger pieces without causing any damage. When combined with a 98” (2500 mm) tennoning table, large doors or windows can easily be manufactured.

Technical information

Electrics

profil 45 Z x-motion
002
3x 230 V motor voltage
S
005
60 Hz motor frequency
S
008
10 HP (7,30 kW) S6/40%
S
009
13.5 HP (10 kW) S6/40%
O
-
5 positions at 3500/4500/6000/8000/10,000 rpm
S
10
Star-delta start
S
-
Forward and Reverse Run
S
12
Potential free contact
O
13
Timer for operating hours
S
14
3 phase EURO-plug with delayed start for extractor or power feeder
O
26
Plug connection for quick dismantling of the overhead control panel
O
29
Electrical equipment according to CSA rules
O

Spindle Moulder Unit and Spindle Fence

profil 45 Z x-motion
-
Table opening 320 mm
S
110
Electric moulder spindle tilt 90°–45°
S
118
Electrical moulder spindle height setting
S
-
Control panel at eye level with "x-motion" control for the height, angle and fence position
S
100
Moulder spindle Ø 30 mm, usable height from table 140 mm
O
105
Moulder spindle Ø 1¼”, usable height from table 140 mm
S
107
Moulder spindle Ø 32 mm, usable height 140 mm
O
106
Moulder spindle Ø 35 mm, usable height 140 mm
O
101
Moulder spindle Ø 40 mm, usable height from table 160 mm
W
102
Moulder spindle Ø 50 mm, usable height from table 160 mm
O
108
High speed spindle 15,000 rpm
O
-
Manual spindle locking mechanism
S
121
Spindle locking from outside
O
112
Moulder fence 250 for max. tool diameter 250 mm
S
123
Centrex moulder guard
S
113
MULTI setting system for moulder fence 250, driven by electric motor, for parallel guidance and quick-setting, with digital read-out
S
116
Aluminum spindle fence plates anodised 550 mm
S
117
Spindle fence plates anodised with “safety bar guides” 550 mm
O
125
Safety fence plates “Integral” 500 mm
O
126
Preparation for tenoning hood (tooling dia. max. 350 mm) with speed limitation according to CE-regulations
O
128
Quick locking of the routing fence
O

Control Systems

profil 45 Z x-motion
25
Imperial scales instead of metric
W

Tenoning and slotting Tables, “X-Roll” guiding system

profil 45 Z x-motion
137
Tenoning and slotting table 1300 mm anodised
S
138
Tenoning and slotting table 2050 mm anodised
O
133
Tenoning and slotting table 2500 mm anodised with supporting legs
O

Outrigger table, Cross-cut fence

profil 45 Z x-motion
159
Outrigger table 1100 mm with telescopic arm
O
160
Outrigger table 1300 mm
O
164
Cross-cut fence 1100 mm
O
165
Telescopic extension for crosscut fence 1100 mm to 2000 mm (#164)
O
166
Crosscut fence 2600 mm for outrigger table, „X-Roll“ system
O

Important Accessories

profil 45 Z x-motion
210
Coupling system for moulder table extension, spindle (Set with 2 pcs)
O
209
Tenoning plate for all sliding tables
O
211
Tenoning hood (tooling dia. max. 270/350 mm)(only in conbination with option 126)
O
212
Swing away device for power feeder
O
220
604-110 - Part list holder with A4 clipboard
O

General

profil 45 Z x-motion
-
Working height in inch
35
-
Min. transport width in inch
37
-
Extractor connection port diameter in mm on spindle moulder fence/below table extraction
140/80
-
Weight, lbs (with average equipment)
1440

Packaging

profil 45 Z x-motion
223
IPPC packaging
S

Transport

profil 45 Z x-motion
221
Container packaging
S
S ... Standard equipmentO ... OptionW ... Choice- ... not available

Tilting Shaper Format4 profil 45 Z x-motion