Industrial Panel Saws
new

Pressure beam saw | Beam saw, horizontal kappa automatic

Scope of application
Get free quote Callback service LIVE-DEMO Personal consultation Contact
industrial panel saws kappa automatic mayer panel plastic

 

 

MAYER. Technically perfect, precise and durable

The Otto Mayer machine factory has been producing panel-sizing and pressure beam saws for processing panel materials made of wood, plastics, non-ferrous metals and basic materials since 1950. The many years of experience guarantee quality and reliability at the highest level.

The most important highlights at a glance

1814_1816-perfekte-schnittergebnisse_1.png
1734-doppeltesmesssystem.png
8932_2-einfachstebedienung.png

A Mayer Beam Saw for every challenge

plattensaege-kappaautomatic140-mayer-feldergroup.png
  • The kappa automatic 80 is the Mayer entry-level model for professional panel cutting and sets new standards in the compact class of horizontal panel saws.
  • kappa automatic 100. More strength, more power, more comfort! The beam saw with sophisticated equipment - energy-efficient, fast and absolutely accurate.
  • The kappa automatic 120 is the ideal beam saw for quick and dimensionally accurate cutting of single sheets and panel stacks.
  • kappa automatic 140 – The beam saw with maximum performance for fast and accurate cutting. Power, speed and flexibility impress right away.

Details

The polished machine table is particularly advantageous when processing sensitive materials and also offers an unlimited useable life.
1818-polierter-maschinentisch-schonender-umgang-mit-empfindlichen-materialien.png
The constant speed of the saw carriage is variable and can be set between 5–100 m/min from the control panel. The rack and pinion system on which the carriage runs guarantees a consistent cutting quality regardless of the material being processed.
8818_54555-Seagewagenantrieb.png

A main and scoring saw blade guarantee perfect and chip free cutting results with a cutting height of 77/100/118/139 mm. Combined with the cutting direction against the fence, a first class high end cutting result is achieved.

1814_1816-perfekte-schnittergebnisse_1.png

The controlled kappa automatic pressure bar does not open completely whilst processing, but instead only by the height of the material, enabling quick production cycles with maximum efficiency.

1824-druckbalken.jpg
The modular cutting optimisation software uses the material list to calculate the most economic cutting process taking the cutting times and amount of waste into consideration. Compatible with the majority of construction and design programs it is also possible to calculate the amount of material and length of edge required, cutting times and/or be connected to a warehousing system with material administration. 
8929-schnittoptimierungssoftware.jpg
With the lifting table/panel warehousing system attached to the rear of the machine, it makes it possible to load the saw, panel by panel. The panels required can be loaded directly from the stack of panels onto the saw.  
8930-effektive-bestueckung.png
The automatic pressure device guarantees that the workpieces lie precisely against the mitre fence when cross-cutting (workpiece width 50–1200 mm).
954-anpressvorrichtung.png
The simple design of the control panel and the clearly laid out menu guidance of the software control with a Windows based system, is intuitive in its operation. Connecting the machine control to existing systems or networks is of course possible. The kappa automatic can be equipped with Ardis cutting optimisation software. As an option, it can also be equipped with a label printer. 
8932_2-einfachstebedienung.png
The material positioning unit is equipped with two measuring systems that constantly monitor each other. The combination of a highly precise servomotor and solid material grips ensure constant repeatability. The measuring system is entirely separate from the drive system, thereby not subject to any ­additional wear and tear.
1734-doppeltesmesssystem.png
In combination with the cutting optimisation software a label can be printed for each workpiece with various information (order number, intended use, CNC program, which side is to be put through edgebander).
1735-perfekteprozesssicherheit.png

Solid steel clamps, pneumatically controlled, guarantee a safe and damage-free clamping of panel stacks (opening height 90/105/130 mm) and individual small panels.

54791-doppelfinger-ausfuerhung.png
The roller track supports the material pusher transport of panels and guarantees a precise feed of the panel material to the cutting line.
1450-rollenbahn.png
Unloading tables with air cushion technology guarantees smooth handling of the material and a constant flow of production,­ especially when processing stacks of panels. Wheel conveyors situated near the material pusher ensure gentle positioning of the material. For particularly pressure sensitive material, the clamping pressure of the clamps can be adjusted using a manometer.
1819-materialgerechteshandling.png
Pneumatic veneer fences are available for panel cuts of veneered panel materials with a veneer projecting edge or laminated panels.
1029-furnieranschlaege.png

The Green Line Package available for the kappa automatic models reduces the extraction volume required by up to 30% through a controlled extraction gate on the pressure bar. Additionally the motors use up to 30% less energy due to the reduced travel time after the cut. With a certified noise emission of only 73.5 dB the kappa automatic is one of the quietest beam saws in its class.

1821-green-line.png

The kappa automatic beam saw, guarantees simple operation and maximum efficiency with numerous software packages.

  • Edge processing module with automatic final dimension calculation
  • Panel and waste management
  • Label editor with barcode function and picture module
  • ASCII-Export and Import
  • Network function
9041-9204-software.png

With an optical sensor directly behind the cutting line, the length of the workpiece is measured. This guarantees precise machining and eliminates the need for tedious manual measurements.

586608-automatisches-besaeumen.png

The air cushion function is extended from the side tables to the area of the cutting axis. The air nozzles are integrated into the solid steel table, thus maintaining absolute precision and unparalleled cutting quality as well as facilitating material handling.

586608_2-automatisches-besaeumen.png

kappa automatic 80

The saw carriage with main blade and scoring blade runs on ground and hardened round guides and ensures an extremely smooth movement and an exact right angle. The cutting height can be set manually, pneumatically or electronically.
1822-saegewagen.png

Solid steel clamps, pneumatically controlled, guarantee a safe and damage-free clamping of panel stacks (opening height 2⅞" (75 mm)) and individual small panels.

54793-paketklemmer.jpg

Variations

Models
kappa automatic 140
  • Your benefits8

kappa automatic 140

kappa automatic 140
industrial panel saws kappa automatic 140 mayer panel plastic
  • Cutting length: 3200 mm, 3800 mm, 4300 mm, 5800 mm
  • Saw blade diameter 500 mm
  • Saw blade projection of 139 mm
  • Variable feed speed adjustment 5-100 m/min
  • Control: 24“ TFT display control, touch screen (optional)
  • Motor power 32.5 HP (24 kW)
0

kappa automatic 120

kappa automatic 140
industrial panel saws kappa automatic 120 mayer panel plastic
  • Cutting length: 3200 mm, 3800 mm, 4300 mm, 5800 mm
  • Saw blade diameter 400 mm
  • Saw blade projection of 118 mm
  • Variable feed speed adjustment 5-100 m/min
  • Control: 24“ TFT display control, touch screen (optional)
  • Motor power 24.5 HP (18 kW)
1

kappa automatic 100

kappa automatic 140
industrial panel saws kappa automatic 100 mayer panel plastic
  • Cutting length: 3200 mm, 3800 mm, 4300 mm
  • Saw ­blade ­diameter: 355 mm
  • Saw blade projection: 100 mm
  • Feed speed infinitely variable: 5–100 m/min
  • Control system: 24" TFT Monitor, touch screen (optional)
  • Motor power: 12 HP (9 kW), 18 HP (13,5 kW) (optional)
2

kappa automatic 80

kappa automatic 140
industrial panel saws kappa automatic 80 mayer panel plastic
  • Cutting length: 3200 mm, 3800 mm, 4300 mm
  • Saw ­blade ­diameter: 320 mm
  • Saw blade projection: 77 mm
  • Feed speed infinitely variable: 5–100 m/min
  • Control system: 24" TFT Monitor, touch screen (optional)
  • Motor power: 18 HP (13,5 kW) / 12 HP (9 kW)
3

Customer service & maintenance

Specially trained service personnel are always available to provide specialised on-site service for you. If the matter is urgent you can call our hotline centre for straightforward immediate help.  Contact our consultants or report your request conveniently online around the clock.
feldergroup-contact-us.png

Do you have any questions?

We are happy to advise you online, over the phone or on-site at one of our more than 270 sales and service centres worldwide. 

Showrooms

FELDER GROUP USA Headquarters

FELDER GROUP USA Headquarters
USA Headquarters | New Castle, Delaware Showroom
2 Lukens Drive, Suite 100-400
New Castle, DE 19720
Tel.: 866-792-5288
Fax: 302-322-9865

Business Hours: Mo. – Fr. | 8am – 5pm (EST)

FELDER GROUP USA Dallas

FELDER GROUP USA Dallas
South Division | Dallas, Texas Showroom
1420 Halsey Way / Suite 100
Carrollton, TX 75007
Tel.: 866-792-5288

Business Hours: Mo. – Fr. | 8am – 5pm (CST)

FELDER GROUP USA West Sacramento

FELDER GROUP USA West Sacramento
West Division | West Sacramento, California Showroom
1747 Enterprise Blvd.
West Sacramento, CA 95691
Tel.: 866-792-5288
Fax: 916-375-3194

Business Hours: Mo. – Fr. | 8am – 5pm (PST)

FELDER GROUP USA Anaheim

FELDER GROUP USA Anaheim
West Division | Anaheim, California Showroom
3531 E. Miraloma Ave., Unit 1
Anaheim, CA 92806
Tel.: 866-792-5288

Business Hours: Mo. – Fr. | 8am – 5pm (PST)

FELDER GROUP USA Denver

FELDER GROUP USA Denver
West Division | Denver, Colorado

Tel.: 866-792-5288

Business Hours: On appointment
Show more