5 axes CNC Machining Centre profit H500R
One machine, five axes, limitless creativity
It is universal workshops in particular, where the individual processing of various materials is becoming increasingly important. The most up-to-date 5 axes CNC technology guarantees limitless creativity, and at the same time reduces the initial investment cost and subsequent costs for special aggregates and tools. Individual tooling configuration and fully automatic production at a manageable investment level – the Format4 profit H500R makes the future of component manufacturing profitable. The high performance main spindle guarantees excellent results at every angle regardless of the material. In conjunction with the 18 independent drilling spindles and integrated grooving saw aggregate, the profit H500R offers limitless processing possibilities and ensures shortest possible production cycles.
In the new, completely reengineered design, the CNC machining centres from Format4 display dynamics, power and high end technology from the first glance.
- Hose-free Format4 dual circuit system with vacuum pod height of 100 mm
- 2 CNC controlled Z-axes for the shortest of production cycles
- s-motion: Automatic console and vacuum pod positioning
FORMAT4. Uncompromising expertise for the highest of requirements
The Felder Group premium brand has met the highest standards of professional users since 2001. The customised high-performance solutions are uncompromisingly innovative, offer maximum operating comfort and complete productivity.
The most important highlights at a glance
... FORMAT4 Premium machines for premium requirements
- Tailor made financing solutions
- Constantly high performance in industrial continuous operation
- Customer specific optimised production solutions
- Solid design with premium components
- Many variations of specification packages with high-tech solutions
- Complete engineering precision
- Premium user comfort
- Award winning design
- Quality and precision from Austria
- Uncompromised productivity
- Perfect service package before, during and after the purchase
- Automation solutions
- Networked workshop
- Software and machines from a single supplier
Details
Vacuum pods and consoles are positioned visually, quickly and precisely with lightPos.
More than 6000 LEDs indicate the suction cup size, position, orientation as well as the console positions down to the millimetre. Thanks to a sophisticated colour management system, each vacuum type and its orientation is displayed in well-defined colours. RGB LEDs on the X-axis give information about the processing status. LEDs along the X- and Y-axis visualise the position and the dimension of the workpiece.
With lightPos, workpiece positioning during alternating operation is carried out without expensive set-up times. That is comfort at its best. Find out more about lightPos here.
For this purpose, the H200 series is equipped with rear and centre fence rows. On the H300, H350 & H500 series, a front stop row is also available as an option. The solid cylinder stops allow flexible component referencing of small, medium and large workpieces on the work area.
For quick access to change the drill or maintenance work, the hood can be easily opened on all CNC machining centres.
For the highest demands, all inclusive - tool library, programming section and an operator control panel on the machine with a consistent and intuitive user interface. F4®Integrate is a software developed by Format4® Developed from practical experience for practical use in cooperation with our CNC customers, F4®Integrate meets the highest demands in modern CNC machining.
Enjoy the comfort of a state-of-the-art and well-coordinated user interface. Tool library (F4Toolbox), programming section (CAM area with integrated CAD area, F4Create) and machine operation control (F4Operate) all packed into just one single screen, with a consistent and intuitive user interface.
F4Integrate is based on G-Code, so external industry programs can be easily connected and the transfer of programs smoothly organised.
The advanced and intuitive touch-screen control concept guarantees maximum user friendliness. The clearly structured and self-explanatory user interface allows you to operate the machine with ease and ensures maximum productivity. The machine controls are clearly displayed graphically and various programmes, set-points and commands can be executed quickly, easily and accurately at the touch of a button.
The automatic length measuring unit determines the tool length with an accuracy of one hundredth of a millimetre directly within the machine. This eliminates measuring errors by the machine operator.
X-axis guiding system:
Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The X-axis is positioned via a cambered rack and pinion gear.
Y- and Z-axis guinding system:
Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The Y- and Z-axis is positioned by a polished recirculating ball spindle.
The rotary tool changer with 24 tool positions is mounted at the back of the outrigger and moves with the outrigger along the X axis. The 24 position rotating tool changer, keeps tooling changing times to the bare minimum. This makes the Format4 even more productive!
The 12 position linear tool changer ensures shortest changeover times and offers adequate space for routing tools. The cover optimally protects the high-precision HSK tool adaptors from dust and chips.
A variety of vacuum pod shapes guarantee the secure positioning of any kind of workpiece shape. In addition, the number of vacuum suction pads and clamping devices can be used flexibly on the entire console without restriction.
In the standard configuration, the workpiece, the workpiece supports and the vacuum suction pads are displayed simultaneously on the CNC board. This guarantees, that the workpiece is securely positioned and that there can be no collision between the tool and vacuum pod. The exact position of the vacuum pods on the consoles is shown accurately using a laser.
The lightPos system is available as an extension to our standard positioning aid.
Customised as required, the working area can be equipped with 6 or 8 consoles. Choose between 2 tried and tested console systems with different levels of automisation, ensuring that you have the perfect setup for differing workpiece sizes and designs.
In order to be able to offer our customers different advantages (user-friendliness, productivity, space requirement, ...), the machine is available with several safety concepts:
- Light barrier
- Foot mat
- Bumper
- Combination of bumper and light barrier
At the front of the machine, a foot switch bar is integrated in the pedestal along the entire length of the working area. This eliminates the need to search for or move the foot pedal during workpiece positioning. The simple construction blends into the coherent design of the machine.
Regardless whether the machine will only be used for cabinet manufacturing or as an all-rounder, you can decide which drilling head configuration is the right one for you. Choose between, a drilling head with only vertical spindles or one with spindles and a grooving saw for vertical and horizontal processing. Inverter controlled motor up to 7,500 rpm
Customer service & maintenance
Do you have any questions?
Showrooms
Felder Group Canada Details
Canada Headquarter | Mississauga, Ontario Showroom
1745 Meyerside Drive, Unit 4/5/6
L5T 1C6 Mississauga, ON
Tel.: 1-866-922-8879
Ultimate Tools Details
Dealership
3847 First Avenue Unit 102
V5C 3W6 Burnaby, BC
Tel.: 1-866-971-9663
[email protected]
Wallace Machinery & Tool Co. Ltd. Details
Dealership
151 Agri Park Road
R0G 1N0 Oak Bluff, MB
Tel.: 1-204-788-1199
[email protected]
Wooden Edge Inc. Details
1372 Mountain Ave
R2X 3A3 Winnipeg, MB
Tel.: 1-800-340-0233