Premium operating comfort for maximum productivity
When changing the spindle, the renowned moulder spindle quick change system ensures maximum productivity. Spindle moulders with different diameters and pre-mounted tools for serial moulding work can be interchanged and used in seconds.
One of the absolute highlights of the new profil 45 x-motion is the 7“ TFT monitor with “x-motion” control package for unique user comfort of the premium class. The touch screen control unit is always at eye level and provides all the important information at a glance. Alongside all of the settings of the spindle, the new Format4 spindle moulder fence can also be controlled directly from the touch screen. The premium package offers maximum efficiency, with program recall at the touch of a button with individual configurable moulding programs and an optionally available tooling database.
Highlights:
... FORMAT4 Premium machines for premium requirements
The “Easy-Glide” tilting segment guide in every Format4 machine aggregate meets the high requirements of business and industry. A precise, guided, double-sided support, guarantees maximum load bearing and tolerance free tilting.
Every detail of the heavy duty profil 45 spindle moulder unit has been designed based on decades of machine manuacturing experience combined with modern production techniques. The powerful spindle motor unit on the profil 45 has been specially designed for industrial use. With the precision dual guidance ensuring exact angle adjustments and the dovetail guiding system guaranteeing exact linear height adjustment, you are assured accurate settings for many years to come.
The high speed router spindle is designed for router shaft diameters of Ø 6–16 mm at a running speed of 15,000 rpm.
An absolute highlight of the “x-motion” package is the 7" TFT colour monitor for unique operating comfort that is top class. The touch screen control unit is at eye level and provides all of the important information at a glance. Alongside all of the settings of the spindle, the new Format4 spindle fence can also be positioned directly from the touch screen. The premium package offers maximum efficiency with program retrieval at the touch of a button with individually configurable moulding programs and the tooling database.
Pin point accuracy, exceptional user friendliness, and very short setup time are guaranteed with equipment of the highest standard: With the profil 45 x-motion positioning the fence is done simply and precisely using the centrally located TFT colour display with 7" touch screen. Increase your efficiency and productivity in series production with adjustments being made in seconds and repeatability always guaranteed.
Forward tilting of the spindle moulder can be dangerous and has serious handling disadvantages: Increased risk of accidents, Limited height of workpiece, Power feeder operation is not possible, Inferior workpiece finish, Poor or even impossible chip removal The Format4 spindle tilts backwards which has many advantages: Safety, as there is no pinch point , Suitable for any workpiece size, Problem-free power feeder application, Impeccable machined surface, Optimal chip removal
The spindle quick-change system will provide you with almost limitless possibilities of use. You can use spindles with pre-mounted tools for series production, or use spindles with a different diameter. The spindle can be changed in seconds. A particular highlight is the ability to mount a high speed router spindle with 15,000 rpm capability. For maximum stability and durability the Format-4 spindle has been designed with 3 high quality “precision type” bearings!
The precise quick adjustment of the spindle is done using motors and the current setting is displayed in real time.
Available as an option: Attach and release the moulding fence in a single hand movement. By simply moving the quick-clamp lever, the moulder fence can be fixed in the desired position and released completely, with just the turn of a hand and without any force.
Change routing tools quickly and safely. The "Quick-Lock" clamping system allows a convenient change of cutters on the table router and reduces the risk of injury from slipping. Suitable for Ø 30 mm spindles
Important for quick and efficient change of moulding tools, moulder spindle and for curved moulding.
The large table opening allows for maximum operator safety. For large dimension tooling, as used for tenoning and panel raising, the cutterblock can be conveniently positioned below the table.
The solid, highly precise cast iron machine table guarantees maximum stability and a complete vibration-free process even when under maximum load. The 1270 mm long stable front pull out support increases the support surface by up to 400 mm. The emergency off switch is mounted to the front of the pull out for maximum operating safety and is always within reach. (Option) Increase the working surface area of your profil 45 M by 670 mm on both sides with the solid table extensions. If the extensions are taken as an option then the machine will be equipped with an extended front pull out support of 2200 mm. (Option)
The dual extraction system from the spindle unit and fence ensures that the machine stays clean and dust free.
The Profil profil 45 x-motion tilting shaper from FORMAT-4® makes the complicated setup of any shaper so easy. Automatic CNC controls with movement in the shaper height and tilt along with automatic movement of the shaper hood. Programmable tooling and machine functions make for fast and perfectly accurate adjustments. With the option of using many diameter shaper shafts or even a router shaft the Profil 45 leaves little to be desired. This machine is a must for any woodworker manufacturing furniture, doors, windows, molding, architectural or construction work.
