The most important highlights at a glance

FORMAT-4 kappa automatic 120 - Pressure beam saw | Beam saw, horizontal
Ergonomic control panel with 24" screen
New cutting direction against the fence
Automatic cutting length recognition
Saw carriage with main and scoring unit
Using the additional control panel the material slider or the air table can be controlled from a comfortable position even when handling large panels.

FORMAT-4 beam saw kappa automatic: Powerful, precise and efficient in the cutting

With heavy and massive saws, Format-4 relies on durable quality and first-class engineering. Right away, the kappa automatic beam saws impress with their elegant design and premium materials. It is also the full concept that convinces: The heavy-duty construction with steel pressure beam and material pusher, the simple operation even when working alone and maximum process reliability with the modularly structured cutting optimisation program as well as a new software package all guarantee maximum performance and precision in rational panel cutting.

The modular based cutting optimisation program with barcode labelling guarantees maximum process reliability. The saw carriage with main and scoring blade is guided along a hardened and ground round bar guide system. A highly precise gear drive and gear rack drive system results in an extremely smooth movement of the saw carriage with cutting speeds from 5 to 100 m/min. The high-end cutting edges are achieved by the automatic cutting height adjustment for the optimum saw blade entry angle and the smooth running of the saw carriage. The dual measuring system guarantees maximum repeatability. The pressure bar opens depending on the material height, which reduces the material movement times to a minimum. The "Green Line package" with its controlled extraction gates and direct control of the motors can reduce energy consumption by up to 30%.

... FORMAT-4 Premium machines for premium requirements

  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • CE + GS dust certified
  • Automation solutions
  • Software and machines from a single supplier
  • Tailor made financing solutions

Details & Accessories

Polished machine table - better finish when processing sensitive materials
more
Saw carriage drive
more
Perfect cutting results - New cutting direction
more
Controlled pressure bar - highest productivity with the shortest cutting cycles
more
Cutting optimisation software 
more
Effective loading using a lifting table/panel warehousing system 
more
Cutting stacked panels 
more
Pressure device
more
Simple operation 
more
Double measuring system on the material pusher
more
Perfect process reliability
more
Package clamp double-finger version
more
Roller track
more
Material compatible handling
more
Veneer fences
more
Green Line Package - reduces production costs and noise emissions
more
Efficient software packages
more

Equipment & Specifications

Electrical system
001
Electric 3x400 Volt 50 Hz
Standard equipment
003
Electric 3x480 Volt 50 Hz
Option
005
Frequency 60 Hz
Option
009
Motor 18.0 kW (24.5 HP) S1
Standard equipment
14
Continuous rotation speed control 18.0 kW 2000-6000 rpm
Option
13
Air conditioning for control cabinet and PC
Option
Cutting lengths and pressure bars
Cutting length
5800 mm
Pneumatically controlled pressure beam
Standard equipment
Package height dependent pressure beam control
Standard equipment
2 contact pressures can be selected via the control
Standard equipment
16
Continuously adjustable contact pressure for pressure beam and panel stack clamps (!37)
Option
37
Technology database
Option
Sawcarriage
Saw blade projection
118 mm
Main saw blade-Ø
400 mm
Scoring unit-Ø
150 mm
Motorised continuous cutting height control with groove function
Standard equipment
Saw blade quick tension (main saw + scoring unit)
Standard equipment
Cutting direction towards the mitre fence
Standard equipment
Variable feed speed adjustment 5-100 m/min
Standard equipment
Return speed 130 m/min
Standard equipment
100
Performance package - accelerated cycles through multi-axis movement and smart control of the saw carriage
Option
Automatic cutting length recognition, with laser sensor on the saw carriage
Standard equipment
23
Rapid saw carriage speed for light metal and plastic processing
Option
Scoring unit 2.2 kW, lowers pneumatically
Standard equipment
25
Controlled scoring unit positioning with precision of a hundredth of a millimetre via servo motors (! 26 )
Option
26
Postforming - scoring unit up to 80 mm edge height with conical scoring saw blade Ø 200 mm instead of 150 mm
Option
12
Spraying unit for processing of light metals and plastics
Option
24
Dust package for the saw carriage for processing gypsum and cement-bound materials
Option
27
9 piece, cutting gap closer for 5800 mm cutting length
Option
Angle and support tables
Machine table in polished steel
Standard equipment
Air cushion mitre table 2300 x 600 mm with fence guide
Standard equipment
Left-side version with mitre table and control terminal on the left side
Standard equipment
19
Right-side version: Mirrored machine setup with mitre table and control terminal on the right side
Option
30
Air cushion table 2300 x 600 mm; Pieces:
4
32
Additional air cushion table 1800 x 600 mm Price / Piece
Option
33
Additional air cushion table 2300 x 600 mm Price / Piece
Option
28
Moveable machine tables using linear guides and rollers; Price / Piece
Option
Material pusher and panel stack clamp
Travelling distance of the material pusher
5800 mm
17
Shortening of the rear machine table per 100mm ( ! 110/ ! 120 )
Option
18
Extension of the rear machine table per 100 mm ( ! 110/ ! 120 )
Option
Material pusher (speed forwards/back) 25/80 m/min
Standard equipment
40
Number of panel stack clamps single-finger version opening height: 105mm
8
41
Additional double-finger panel stack clamp, opening height: 105 mm; Position 755
Option
46
Height compensation panel stack clamp (price per piece)
Option
47
Pull-up panel stack clamp (price per piece; required for profiLift lifting table or pre-stacking table)
Option
Precise angle pressing device 20 - 1200 mm
Standard equipment
36
Double angle - pressure device 50-2200 mm (one roller in front and one behind the pressure bar)
Option
38
Automatic trimming via laser measurement
Option
45
Additional double roller conveyor for unsupported materials SL5800; Price / Piece
Option
43
3x trimming stop single finger; For the loading of panels with overhanging coating (e.g. veneer); Pneumatically engaging
Option
Machine control system
24" TFT operator terminal with software, mouse and keyboard
Standard equipment
44
24" touch screen control instead of standard screen
Option
PC with Windows 10 Professional operating system
Standard equipment
Operating hours counter, linear meter, service intervals
Standard equipment
"Green line package" for reduced energy consumption
Standard equipment
90
Preparation for network connection (necessary for online remote service)
Option
51
Laser cutting line indicator
Option
54
External switch for programme control with foot pedal
Option
53
Cutting axis position precision-controlled for cutouts or tension-free cuts
Option
52
Mitre cut equipment; double-sided and delta-shaped stop
Option
86
Electrical cabinet in a non-standard position
Option
61
Thermal label printer on the machine
Option
Important accessories
802-014-1920 - Conical HW scoring saw blade D=150mm, W=4.3-5.5mm, d=30mm, Z28 con
Option
802-014-1910 - HW panel saw blade D=400mm
Option
Accessories if postforming-unit is built-in
802-023-1910 - HW-postforming saw blade D=355mm, W=4.32/3.2mm, d=30mm
Option
802-013-1910 - HW panel saw blade D=355mm, W=4.4/3.2mm, d=30mm, Z72 TZ/FZ
Option
802-023-1950 - Conical HW scoring saw blade D=200mm, W=4.3-5.5mm, d=30mm, Z28 con, for cutting non-postformed parts (standard saw blade is also required extra!)
Option
General
Extraction connection-Ø in mm
120/100/100
Weight (Kg)
6500
Transport
Machine packaging
Standard equipment
91
Container packaging
Option
93
Machine dispatch / loading ex works Lombach / Lossburg
Option
94
Machine dispatch / loading ex works Hall in Tyrol
Standard equipment
92
Transport preparation for crane unloading
Option

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