Panel cutting, drilling and milling in any shape desired, all in one process!
CNC Nesting (nesting)
... FORMAT-4 Premium machines for premium requirements
Regardless whether the machine will only be used for cabinet manufacturing or as an all-rounder. You decide which drill-head configuration is the right one for you. Choose between, a head with only vertical drilling spindles or spindles with a grooving saw for vertical and horizontal processing. Inverter controlled motor up to 7,500 rpm
With a motor power of 10 and 12 kW and up to 24,000 rpm, the main motor is controlled using an inverter and is attached directly to the support module of the drilling head in the Z axis. Dual linear guides guarantee highly precise vertical guiding. The main motor is positioned using ground ball screws. The HSK F63 tool clamping is done automatically. The clamping of the tool is checked using sensors, which then confirm that it is safe to start the operation. The tool holder is cleaned pneumatically. The C-axis is available as the fourth axis and is interpolating (360°) with a compressed air interface for aggregates as standard.
Setting the parametres of your tools made easy: every tool length is stored in the tool database accurately to one hundredth of a millimetre.
The distribution of the loading supports over the complete table assists particularly when it comes to handling of the spoil board.
The linear tool changer ensures a rapid tool change and minimises the compressed air consumption. This enables the use of aggregates that have larger tool diameters for increased performance of your profit H10. Up to 36 tool and aggregate positions are available.
The matrix geometry of the matrix table makes handling and positioning the vacuum pods easy. Additionally a distributor can be used, to establish a dual-circuit vacuum system.
The positioning laser can be activated from the hand-held terminal.
The stops can be build on the front or rear upon request. This ensures maximum operating comfort and additional flexibility when processing workpieces. On automatic machines the continuous fences ensures a steady off load on to the conveyor belt.
Your future field of application is not only limited to wood. Special equipment features also allow the processing of Alucobond.
Block vacuum pads for edge milling on the bottom side of the tool. The horizontal drilling unit can be used without limit.
The C-axis enables highest flexibility and the optional use of units. Complete processing of doors in the shortest processing time is possible.
The large Z-direction stroke enables the use of special units. Any type of foam up to 80 mm can be processed in highest quality.
The interpolating rotary motion of the chipping deflector is controlled via the C-axis. Thus, the resulting chippings are guided in the direction of the extraction channel, especially with processing edges.
By using the 5-motionplus units, manual angle settings are a thing of the past. Tools, such as the Lamello spindle moulder tool can be used.
Using the template connections on the left or right sides of the matrix table, you can extend your application spectrum. The template connections ensure maximum vacuum performance, even with small contours.
Simplest 3-axis application with impressive results. There is no limit to your creativity.
Metric threads or fine threads. Simple programming - perfect results.
The integrated unloading unit on the portal pushes the finished workpieces off after processing and cleans the table at the same time. Any remaining chippings are extracted via the under table extractor. During the unloading process, the first label is printed out and the corresponding workpiece is shown in colour on the the screen, indicating to which workpiece it belongs. This process is then repeated workpiece for workpiece.
The height-adjustable pushing unit reduces set-up times, as there is no need to adapt the height of the unit to the different material thicknesses.
With the automatic control of the extraction connection, the full extraction capacity is moved between the drilling head and main spindle, depending on what is being used at the time. Efficient extraction results guaranteed. With the pushing unit option a third position of the extraction connection can be controlled. This extracts the dust table from the table ensuring an optimised work process.
Whether as a standalone machine or fully automated cell, the profit H80 offers different automation options for maximum efficiency and shortest cycle times.
The CNC machining centre can be extended to full automation with different loading and unloading solutions, thus achieving maximum productivity.