The most important highlights at a glance

One machine, five axes, limitless creativity

It is universal workshops in particular, where the individual processing of various materials is becoming increasingly important. The most up-to-date 5 axes CNC technology guarantees limitless creativity, and at the same time reduces the initial investment cost and subsequent costs for special aggregates and tools. Individual tooling configuration and fully automatic production at a manageable investment level - the Format-4 profit H500 makes the future of component manufacturing profitable. The high performance main spindle guarantees excellent results at every angle regardless of the material. In conjunction with the 18 independent drilling spindles and integrated grooving saw aggregate, the profit H500 offers limitless processing possibilities and ensures shortest possible production cycles. 

In the new, completely reengineered design, the CNC machining centres from Format-4 display dynamics, power and high end technology from the first glance.

  • Hose-free Format-4 dual circuit system with vacuum pod height of 100 mm
  • 2 CNC controlled Z-axes for the shortest of production cycles
  • e-motion: Automatic console and vacuum pod positioning

Details & Accessories

Equipment & Specifications

Standard Equipment
Working field X= 5540 mm, Y= 1505 mm, Z= 250 mm
Standard equipment
Automatic central lubrication system, pneumatically controlled
Standard equipment
Hand-held remote control unit for the machine
Standard equipment
Teleservice support package via internet
Standard equipment
8 workpiece supports with front and rear fence, 4 feeding rails, two vacuum circuits and a vacuum pod height of 100 mm
Standard equipment
2 working fields for pendulum configuration
Standard equipment
Cardanic 5 axes 12 kW (S6) HSK F63 electro spindle, 24,000 RPM, ceramic bearings incl. liquid cooling; Operating range of the C-axis +/- 270°; B-axis +/-180°
Standard equipment
Torque support for the aggregate clamp
Standard equipment
Positioning display of consoles and vacuum pods
Standard equipment
Drilling head DH 18 6H 1S; with 12 vertical and 6 horizontal spindles and 1 grooving saw in X-direction
Standard equipment
Vacuum system 90 m³/h
Standard equipment
Vacuum Pods 140 x 115 x 100 mm
10
Vacuum Pods 125 x 75 x 100 mm
6
10 position tool changer mounted to the side of the machine chassis incl. preparation for a chip deflector
Standard equipment
24-position tool changer mounted on machine beam X
Standard equipment
1 Vacuum connection for stencil cutter works on the left and right side of the machine (D = 12mm)
Standard equipment
Wood Flash Programming software (1 machine license, 1 external license), 1x E-Learning (GER/ENG/FRE/POL)
Standard equipment
Software and Electronic Options
001
3x 400 V, 50 Hz
Standard equipment
002
Voltage supply 3x230V / 3x208V / 3x480V; 50Hz / 60Hz instead of 3x400V
Option
005
60 Hz motor frequency
Optional equipment at no extra cost
C06
Higher performance machine PC instead of standard PC
Option
C07
EMV Special filter for increased fire prevention (FI Type B+)
Option
C08
Air conditioning for electrical cabinet
Option
C10
Altitude package for installation at 2000–3000 m
Option
C11
External switch to unlock the mat
Option
C12
Uninterrupted power supply to the PC
Option
C14
Bar code reader, wireless
Option
C15
Closed cable draw in X and Y axis
Option
C13
Automatic transport removal of of waste pieces and residual chips
Option
C194
Preparation for chip removal conveyor belt (!C13 / !C21)
Option
C16
Additional sealant on all of the guides
Option
C17
Straight line laser for positioning of curved arches (#C51 / #C52 / #C55 / #C39 / #C40)
Option
C20
Safety wall behind the machine
Option
C41
Safety system with bumpers instead of safety mats
Option
C98
Optical status indicator of the machine
Option
C99
LED lighting on the machine chassis (#C98)
Option
C110
"Green line package" for reduced energy consumption
Option
C31
Electrical cabinet access if machine is installed to the right against the wall
Optional equipment at no extra cost
C90
SL projection laser (#C420)
Option
Vacuum Pods
C135
2 additional workpiece supports with front and rear end stop, dual vacuum system, vacuum pod height 100 mm (!C51/C58)
Option
C147
4 additional standard loading supports towards rear end stop (#C135 + H500 16.38)
Option
C148
4 double feeding rails towards the rear end stop for external processing of frames (!C146 / !C147 / !C149)
Option
C149
6 double feeding rails towards the rear end stop for external processing of frames (#C135)
Option
C51
Activation of compressed air and vacuum for 8 consoles with 3 regulated compressed air connections per console
Option
C52
Activation of compressed air and vacuum for each console. 10 consoles with 3 regulated compressed air connections per console (#C135)
Option
C70
Continuous end stop on the Y axis, 2 attachable units
Option
C39
4 working fields in X direction with central working field division in Y direction using double line laser incl. vacuum and compressed air activation (!C51/C52/C44)
Option
C40
2 working fields in X direction and 2 in Y direction with vacuum field division incl. vacuum and compressed air activation (!C51/52/C55)
Option
C71
Continuous combination fence in the Y direction with tilt away veneer fences, 2 piece (screw-on) (!C21)
Option
C58
Monitoring of the fence cylinder - 2 rows of stops (#C135 + #H500 16.38)
Option
C59
Monitoring of the fence cylinder - 2 rows of stops, 10 work piece supports (#C135)
Option
Vacuum system
C60
180 m³/h vacuum system instead of 90 m³/h (!62)
Option
C62
250 m³/h vacuum system instead of 90 m³/h (!C60)
Option
Tool changer
C82
Pick-up position incl. chip deflector mounted on the outrigger
Option
C83
Chip deflector on the ten fold linear tool changer
Option
C86
Preparation for 24 position tooling magazine, on the right of the machine stand (! C41)
Option
C196
Tooling magazine with 24 tooling positions, on the right of the machine stand for HSK F63 (! C41)
Option
C197
Mounted tool position for the saw blade on the outrigger/tool changer
Option
C35
Virtual tool position (for tool changer on the left hand side of the machine)
Option
C199
Electropneumatic preparation for the retrofitting of a chip deflectorn moving in X
Option
C200
Electropneumatic preparation for the retrofitting of a pick up for saw blade moving in X
Option
Main spindle, air cooled
008
Cardanic 5 axes 15kW (S6) instead of 12kW HSK F63 electro spindle, 24,000 RPM, ceramic bearings incl. liquid cooling; Operating range of the C-axis +/- 270°; B-axis +/-180°
Option
C91
Additional locking of the C/A-axis
Option
C23
Automatic length measurement systems for tool in Z axis
Option
C105
Real time video monitoring of the main spindle on an external screen whilst processing
Option
Drilling head
C189
Without drilling head, with electro-pneumatic and mechanical preparations for drilling head
Option
C192
DH 28 6H 1S drilling head instead of DH 18 6H 1S
Option
Transport
C228
Container packing with corrosion protection cover
Option
Services
C700
Configuring of the Format-4 routing tools
Option
C701
Configuring of the Format-4 aggregates
Option
C702
Configuring of CNC tooling set
Option
C703
Configuring of the drilling head tooling
Option
Bonus
C602
e-learning Woodflash Bonus when ordered with the machine
Option

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