CNC-NESTING – EFFICIENCY THROUGH AUTOMATION
Especially developed for universal application, this profitable CNC all-rounder convinces with top precision and impressive productivity when processing various different materials.
The profit H08 21.31 offers maximum flexibility and efficiency and already convinces in the basic equipment with 15 tool positions. For perfect, chip free results, the main spindle is equipped with a 12 kW motor. The main spindle is completed by a drilling head with 8 spindles.
Due to the smart zoning vacuum control, the vacuum zones can be switched to either fully automatic or manual control and activated depending on the workpiece size. Individual workpieces with variable sizes can also be positioned and processed in the zones 1 to 6.
... FORMAT4 Premium machines for premium requirements
Generously designed tool change area for automatic operation with convenient storage option for additional units.
The matrix table with optimised grid geometry allows the full surface support of workpieces of all designs and sizes and guarantee their exact positioning. Reference fences mounted directly to the table offer additional support when optimising off-cuts and can be optionally monitored with collision prevention sensors. Working surface areas of 2500 mm x 1250 mm x 85 mm on the H08 13:25 and 3090 mm x 1530 mm x 85 mm on the 16:31, enable simple processing of all standard panel sizes.
Hand-held terminal with potentiometer and emergency stop.
Smart Zoning offers the quick processing of several panel formats of 3090mm x 2100mm (7"x10"), 3090mm x 1530mm (5"x10"), 2500mm x 1250mm (4"x8"). It is possible to quickly change from one panel format to another.
Optionally, an aggregate interface with fixed position is offered on the H08 21.31. This can be rotated 90° manually, so that it can process in all cutting directions.
The label printer can be mounted to either the operating terminal of the unloading table or on the standard control terminal.
Air-permeable materials and small-area parts can be fixed with maximum holding force. Up to 750 m³/h.
The matrix design of the table, makes it easy to handle and position the pods. A distributor can also be used additionally, in order to be able to create a 2 circuit vacuum system.
The dual side driven gantry guarantees maximum precision and repeatability of your processes. The rack and pinion drive in the X and Y direction ensures for maximum traverse speeds for the shortest processing times and tool changing times.
FORMAT-4 profit H08 13.25 X= 2500 mm; Y= 1250 mm; Z= 85 mm FORMAT-4 profit H08 16.31 X= 3090 mm; Y= 1530 mm; Z= 85 mm
Setting the parametres of your tools made easy: every tool length is stored in the tool database accurately to one hundredth of a millimetre.
Simplest 3-axis application with impressive results. There is no limit to your creativity.
With the automatic unloading unit for finished workpieces you can take advantage of shorter processing cycles giving you higher productivity and greater yield.
Metric threads or fine threads. Simple programming - perfect results.
Your future field of application is not only limited to wood. Special equipment features also allow the processing of Alucobond.
The operating unit of the CNC machining centre is at the same time a major component of the Format4 operating safety concept. A light sensor monitors the access to the danger area and additionally to this an emergency stop switch makes it possible to abort the program that is currently running. As well as numerous electrical components, the electrical cabinet also contains the central CNC control unit. The clear LED colour monitor keeps you informed about all of the important data relating to the program, workpieces and machine configuration. A potentiometer and USB port complete the electrical cabinet as the heart and brain of the profit H08.
Heavily dusted materials can increase the amount of maintenance required on your CNC machining centre massively. Additional sealant on the guiding carriage and linear guides closed off by brass caps guarantee a noticeably higher operating life, even with heavy use.
With the software that has been especially developed for the machining centre, Format4 offers a reliable complete package that is of a different class. 2 different control variations are available to ensure professional CNC processing: “Compact-control” makes it possible to run ISO-codes and Woodflash programs from external software solutions in conjunction with the Format4 machining centre. “Wooflash-control” is the tried and tested Felder in-house developed software solution for simple and efficient programming. Quick program creation and high automation possibilities, a variety of nesting applications as well as barcode connection for networked workshops guarantees efficient programming and high productivity.
The permanent availability of modern production machines is an important influencing factor for the productivity and profit of your company. Continuous, preventative maintenance ensures that your machine is always ready to be used and guarantees constant precision. With our customised maintenance packages, you profit from a long term, continuous high quality of the end product. Additional to a complete machine maintenance check, all of the electrical, pneumatical and mechanical components as well as all of the safety features will be tested. You profit then from a free Hotline Service and will receive special conditions on software, training and spare parts. Get your customised maintenance offer now and guarantee perfect results for years to come.
With a motor power of 10 and 12 kW and up to 24,000 rpm, the main motor is controlled using an inverter and is attached directly to the support module of the drilling head in the Z axis. Dual linear guides guarantee highly precise vertical guiding. The main motor is positioned using ground ball screws. The HSK F63 tool clamping is done automatically. The clamping of the tool is checked using sensors, which then confirm that it is safe to start the operation. The tool holder is cleaned pneumatically.