5 axes CNC Machining Centre profit H500 16.56 s-motion

profit h500 16.56 s-motion format4 wood panel
profit h500 16.56 s-motion format4 wood panel
profit H500 16.56 s-motion
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profit h500 16.56 s-motion format4 wood panel

One machine, five axes, limitless creativity

It is universal workshops in particular, where the individual processing of various materials is becoming increasingly important. The most up-to-date 5 axes CNC technology guarantees limitless creativity, and at the same time reduces the initial investment cost and subsequent costs for special aggregates and tools. Individual tooling configuration and fully automatic production at a manageable investment level - the Format4 profit H500 makes the future of component manufacturing profitable. The high performance main spindle guarantees excellent results at every angle regardless of the material. In conjunction with the 18 independent drilling spindles and integrated grooving saw aggregate, the profit H500 offers limitless processing possibilities and ensures shortest possible production cycles. 

In the new, completely reengineered design, the CNC machining centres from Format4 display dynamics, power and high end technology from the first glance.

FORMAT4. Uncompromising expertise for the highest of requirements

The Felder Group premium brand has met the highest standards of professional users since 2001. The customised high-performance solutions are uncompromisingly innovative, offer maximum operating comfort and complete productivity.

... FORMAT4 Premium machines for premium requirements

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  • Tailor made financing solutions
  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • Automation solutions
  • Networked workshop
  • Software and machines from a single supplier

Details

The changing colours of the innovative lighting system display the various machine statuses. This makes it possible to keep up-to-date on the current status of your profit CNC Machining Centre.
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Head-guided Y and Z axes with enclosed bearing: recirculating ball bushings running on hardened and ground linear guides; the Y and Z axes are positioned using a ground recirculating ball screw.
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The high quality cog and rail drive of the X-axis with angled and cambered teeth guarantee high precision at maximum speed. The speed reduction gears guarantee a high level of repeatability. Sealed bearings: durable and highly precise recirculating ball bushings run on hardened and ground linear guides.
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The fully automatic “s-motion” consoles enable you to completely process door and window components extremely quickly and with first class quality.
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Line laser for virtual 0-position in the X direction for precise positioning of segmental arch frames. 

When positioning workpieces on split working fields, the optionally available double line laser which is positioned on the middle of the working field in X can be of assistance. 
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Loading supports assist in the simple loading and unloading of large or heavy workpieces. A major advantage is that they enable you to operate the machining centre alone.
For template routing work there is a Ø-12 connection available in each working field. Using templates makes it possible to fix complex components in place, that cannot be processed using vacuum pods. 
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Additional to the workpiece cylinder stops; separate stops are available to assist in the processing of veneered surfaces with an overhang of veneer or laminate.
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Specially designed for use with compressed air controlled frame clamp systems, this function offers new possibilities and enormous clamping strength when it comes to the processing of solid wood. The ability to be able to deactivate the consoles individually makes it possible to remove waste material without having to release the vacuum holding the workpiece. This ensures that the workpiece stays in exactly the right position for the next working process (inner profiles etc.).
profit H500 16.38 X= 3740 mm Y= 1505 mm Z= 350 mm (Passage height from console height) profit H500 16.56 X= 5540 mm Y= 1505 mm Z= 350 mm (Passage height from console height)
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The drilling head with 18 drilling spindles
  • 12 vertical drilling spindles, 32 mm distance between spindles: each can be used individually
  • 6 horizontal drilling spindles, spaced at 32 mm: 4 in the X and 2 in the Y axis, each can be used individually
  • Integrated slot cutter in the X-axis
  • Inverter controlled motor up to 7,500 rpm
  • Highlight: The complete working field can be covered by the drilling head for vertical and horizontal drilling.
  • The powerful 5 axes spindle with 12 or optionally 15 kW motor guarantees excellent results whilst milling, drilling and sawing at any angle. The special liquid cooling and high quality ceramic bearings ensure durable precision and incredible smoothness regardless of the material. An inverter regulates the speed and can be set at any speed up to 24.000 rpm.
    The extraction hood positions itself fully automatically to the workpiece height which significantly reduces the dust and noise emissions.
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    The aggregate carrier with 2 Z-axes enables the quick, alternating use of the boring unit and the main spindle. The distance in which the Z-axes can move is 500 mm; this allows the use of longer tools even when processing thicker workpieces.
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    With the automatic control of the extraction connection, the full extraction capacity is moved between the drilling head and main spindle, depending on what is being used at the time. 
    Chip conveyor for waste pieces and residual chips and dust: For the removal of offcuts and chips from the machine chassis (right hand side). At the end of the conveyor belt they are separated using a separating slide and then extracted. The offcuts are collected in a container.
    A chip deflector mounted to the spindle controlled by the C-axis enables the unlimited use of existing tools. When machining the edge of a workpiece, dust and chips are directed into the extraction port.

    The 10 position linear tool changer ensures quick changeover times and offers ample space for milling tools and chip deflectors.

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    The rotary tool changer with 18 tool positions is mounted at the back of the outrigger and moves with the outrigger along the X axis. The 18 position rotating tool changer, keeps tooling changing times to the bare minimum. This makes the Format4 even more productive!

    A second rotary tool changer with space for 24 tools is positioned on the side of the machine chassis and ensures an even quicker production cycle.
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    Travels with the outrigger for saw blades with a max. Ø 350 mm
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    All of the moveable axes are continuously automatically lubricated ensuring low-maintenance, reliability and constant operational readiness. The lubrication is time controlled and pneumatically engaged onto the lubricating points of the X-, Y- and Z- axes guides. The lubricating cycle is set by the controls of the axes.
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    The 3D simulator enables accurate machining times to be calculated and an exact representation of travel distances, feed rate speeds, overtravel heights and optional equipment such as the 5-motion unit, chip deflectors, rotary tool changer and drilling head. The collision check tests whether any collisions could happen and guarantees the working safety on the machine. Through the allocation of the tool DXF profile, the contour of your router can be shown on the workpiece. Even when calibrating new tools, the DXF profile can be used which helps to reduce the amount of material use.
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    If the hood is in parking position, the entire working area is freely accessible. The machine operator therefore has no operational restrictions during workpiece positioning.

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    Tool changer and control cabinet are located below the zero level of the working area. This allows extra-long components to be flexibly clamped and processed in two steps.

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    Thanks to the 2-circuit vacuum management on our consoles, the clamping devices are locked before the workpiece is positioned. The vacuum suction pads can therefore no longer be moved and process reliability is considerably increased.

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    Our machines are equipped with vacuum suction pads of 100 mm in height. Because of the increased distance between the console and the workpiece, the machining restrictions on the workpiece underside are significantly minimised, as well as when using aggregates on the lateral surfaces.

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    The mechanical locking of the C and A axes increases the service life of the spindle and at the same time improves the surface finish of the finished component.

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    FORMAT4® - profit H500 - Holzpavillion HTL Imst

    Customer service & maintenance

    Specially trained service personnel are always available to provide specialised on-site service for you. If the matter is urgent you can call our hotline centre for straightforward immediate help.  Contact our consultants or report your request conveniently online around the clock.
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    Do you have any questions?

    We are happy to advise you online, over the phone or on-site at one of our more than 270 sales and service centres worldwide. 

    Showrooms

    Felder Georgia LLC

    Felder Georgia LLC
    WOODMASTER
    67 Levan Ghoghoberidze St
    0165 Tbilisi
    Tel.: +995 32 275 22 90

    E-Mail: [email protected]