CNC Machining Centre profit H500 MT

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1000's OF POSSIBILITIES, PUT SIMPLY

Modern CNC woodworking with individual flexibility as efficient and simple as possible - the new CNC processing centre profit H500 MT puts industrial use in the centre point of an innovative operating concept.

36 tool positions included in the standard equipment offer a wide range of processing options. The large dimensioned matrix table made from phenolic resin guarantees secure processing of workpieces of any material and size due to optimal vacuum distribution.

The machine is equipped with an aluminium table as standard, which allows individual mechanical clamping systems allowing any type of workpiece or template to be fixed to the machine.

The in-house developed software with clear menu guidance and intuitive operating concept makes programming simple.

Attractive basic equipment with 36 tool positions, 24 spindles & 5 axis head
Phenolic resin table with optimum vacuum distribution for limitless workpiece variation
Machine & software from a single supplier – perfectly suited, intuitive operation

The c-tech product line offers specially designed equipment options for processing plastics and composite materials.

FORMAT4. Uncompromising expertise for the highest of requirements

The Felder Group premium brand has met the highest standards of professional users since 2001. The customised high-performance solutions are uncompromisingly innovative, offer maximum operating comfort and complete productivity.

The most important highlights at a glance

... FORMAT4 Premium machines for premium requirements

Tailor made financing solutions
Constantly high performance in industrial continuous operation
Customer specific optimised production solutions
Solid design with premium components
Many variations of specification packages with high-tech solutions
Complete engineering precision
Premium user comfort
Award winning design
Quality and precision from Austria
Uncompromised productivity
Perfect service package before, during and after the purchase
Automation solutions
Networked workshop
Software and machines from a single supplier

Details

The simple design of the control panel and the clearly laid out menu guidance of the software control with a Windows based system, is intuitive in its operation. Connecting the machine control to existing systems or networks is of course possible. The H500 MT can be connected with various different CAD and CAM software. As an option, a label printer can also be added.

The stops can be build on the front or rear upon request. This ensures maximum operating comfort and additional flexibility when processing workpieces. On automatic machines the continuous fences ensures a steady off load on to the conveyor belt.

Mounted onto the main spindle to optimise routing.

The drilling head with 18 drilling spindles

12 vertical drilling spindles, 32 mm distance between spindles: each can be used individually

6 horizontal drilling spindles, spaced at 32 mm: 4 in the X and 2 in the Y axis, each can be used individually

Integrated slot cutter in the X-axis

Inverter controlled motor up to 7,500 rpm

Highlight: The complete working field can be covered by the drilling head for vertical and horizontal drilling.

The main spindle: 5 axes - no restrictions

The powerful 5 axes spindle with 12 or optionally 15 kW motor guarantees excellent results whilst milling, drilling and sawing at any angle. The special liquid cooling and high quality ceramic bearings ensure durable precision and incredible smoothness regardless of the material. An inverter regulates the speed and can be set at any speed up to 24.000 rpm.

The matrix table made from phenolic resin offers not just process secure working of the materials, but also an optimal vacuum distribution for the fixing of workpieces. The maximum useable area is X=3720mm up to 5720mm, Y=1560mm, Z=325mm.

The machine is equipped with a aluminium table with T groove as standard.

A chip deflector mounted to the spindle controlled by the C-axis enables the unlimited use of existing tools. When machining the edge of a workpiece, dust and chips are directed into the extraction port.

As standard the H500 MT offers an aggregate interface with a cardanic 5 axis head.

Setting the parametres of your tools made easy: every tool length is stored in the tool database accurately to one hundredth of a millimetre.

The 10 position linear tool changer ensures quick changeover times, minimises the compressed air requirement and offers ample space for milling tools and chip deflectors.

The rotary tool changer with 24 tool positions is mounted at the back of the outrigger and moves with the outrigger along the X axis. The 24 position rotating tool changer, keeps tooling changing times to the bare minimum. This makes the Format4 even more productive!

Air-permeable materials as well as small parts can be fixed with maximum holding force. Up to 750 m³/h.

The phenolic resin table also enables the use of vacuum block pods. This gives the machine a whole new character and increases the variability considerably.

With this simple to use CAM Software, F4-Solid increases your productivity.

The label printer for the H500 MT can be mounted to either the operating terminal of the unloading table or on the standard control terminal if there is no space for an unloading table. This makes the whole system flexible and allows it to be individually equipped.

The high quality cog and rail drive of the X-axis with angled and cambered teeth guarantee high precision at maximum speed. The speed reduction gears guarantee a high level of repeatability. Sealed bearings: durable and highly precise recirculating ball bushings run on hardened and ground linear guides.

Head-guided Y and Z axes with enclosed bearing: recirculating ball bushings running on hardened and ground linear guides; the Y and Z axes are positioned using a ground recirculating ball screw.

profit H500 MT X= 3720 mm Y= 1505 mm Z= 325 mm (passage height from the table level) profit H500 MT X= 5520 mm Y= 1505 mm Z= 325 mm (passage height from the table level)

The changing colours of the innovative lighting system display the various machine statuses. This makes it possible to keep up-to-date on the current status of your profit CNC Machining Centre.

The aggregate carrier with 2 Z-axes enables the quick, alternating use of the boring unit and the main spindle. The distance in which the Z-axes can move is 505 mm, this allows the use of longer tools even when processing thicker workpieces.

All of the moveable axes are continuously automatically lubricated ensuring low-maintenance, reliability and constant operational readiness. The lubrication is time controlled and pneumatically engaged onto the lubricating points of the X-, Y- and Z- axes guides. The lubricating cycle is set by the controls of the axes.

The 3D simulator enables accurate machining times to be calculated and an exact representation of travel distances, feed rate speeds, overtravel heights and optional equipment such as the 5-motion unit, chip deflectors, rotary tool changer and drilling head. The collision check tests whether any collisions could happen and guarantees the working safety on the machine. Through the allocation of the tool DXF profile, the contour of your router can be shown on the workpiece. Even when calibrating new tools, the DXF profile can be used which helps to reduce the amount of material use.

Customised maintenance complete package

The permanent availability of modern production machines is an important influencing factor for the productivity and profit of your company. Continuous, preventative maintenance ensures that your machine is always ready to be used and guarantees constant precision. With our customised maintenance packages, you profit from a long term, continuous high quality of the end product. Additional to a complete machine maintenance check, all of the electrical, pneumatical and mechanical components as well as all of the safety features will be tested. You profit then from a free Hotline Service and will receive special conditions on software, training and spare parts. Get your customised maintenance offer now and guarantee perfect results for years to come.

The mechanical locking of the C and A axes increases the service life of the spindle and at the same time improves the surface finish of the finished component.

If the hood is in parking position, the entire working area is freely accessible. The machine operator therefore has no operational restrictions during workpiece positioning.

The extraction hood positions itself fully automatically to the workpiece height which significantly reduces the dust and noise emissions.

Matrix table made from phenolic resin with optimised vacuum distribution
5 axes spindle, solid construction with 12 kW liquid cooled motor
Drawing = programming, easy to use software
“F4^®Integrate” software including 3D cabinet software “F4-Design” for presentation, parts list and connection to the machine
Possibility of 5 axes processing with "F4 Solid" powered by AlphaCam
The drilling head covers the whole working field
Workpiece thickness up to 325 mm
Adjustable, controlled copressed air and cold air jets
F4^®Solutions^ready

Get free quote

Matrix table made from phenolic resin with optimised vacuum distribution
5 axes spindle, solid construction with 12 kW liquid cooled motor
Drawing = programming, easy to use software
Possibility of 5 axes processing with "F4 Solid" powered by AlphaCam
The drilling head covers the whole working field
Workpiece thickness up to 325 mm
F4^®Solutions^ready

Get free quote

FORMAT4 profit H500 MT

FORMAT4® - profit H500 - Holzpavillion HTL Imst

Customer service & maintenance

Specially trained service personnel are always available to provide specialised on-site service for you. If the matter is urgent you can call our hotline centre for straightforward immediate help. Contact our consultants or report your request conveniently online around the clock.

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