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Sliding Table Panel Saw kappa 590 e-motion

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sliding table saws kappa 590 e-motion format4 wood panel plastic
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sliding table saws kappa 590 e-motion format4 wood panel plastic

The ingenious panel saw with double pivoting for angle cuts in all positions 

With innovative details, the new kappa 590 becomes the new benchmark for Premium Sliding Table Panel Saws. The new twin-pivot unit has a total swivel range of 92° and achieves a cutting height of 202 mm for saw blades with a diameter of 550 mm. This saves valuable working time and simplifies the cutting of internal mitre and simple compound cuts.

The highly efficient synchronous motor with continuously adjustable speed control from 2,000 to 5,000 rpm guarantees constant high performance and best power transmission with state-of-the-art Poly-V-belt technology.

All axes of the machine can be controlled ergonomically and intuitively by the central operating unit with 15 "touch screen. The in-house software with graphical user interface, a multitude of programs, a USB interface and the prepared network connection make work easier and guarantee efficiency and productivity.

Of course, the new Premium Sliding Table Panel Saw also has all the proven Format4 virtues and quality features. With these Format4 system solutions, different outrigger versions and individual control variants, the kappa 590 sliding table panel saw makes perfection the norm!

  • Saw blade tilt +/-46°
  • Complex angle cuts as easy as possible – intuitive machine control with 15" touch screen
  • Highly efficient synchronous motor with continuously adjustable rotating speed
  • Preparation for automatic cutting optimization and network connection
  • 3-axis scoring unit control with park position (optional)
  • Positioning control of the rip fence
  • Unlimited tool storage positions
  • Complete cutting sequences programmable
  • Possibility of importing cutting sequences
  • Additional functions: rabbets, grooves, notches, angle cuts, oblique cuts plus, false mitres, compound cut plus, concealed V-neck,  hip and valley rafters as well as various geometric shapes. View cutting program videos here

FORMAT4. Uncompromising expertise for the highest of requirements

The Felder Group premium brand has met the highest standards of professional users since 2001. The customised high-performance solutions are uncompromisingly innovative, offer maximum operating comfort and complete productivity.

The most important highlights at a glance

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Variations

Models
kappa 590 e-motion
  • Your benefits

kappa 590 e-motion

kappa 590 e-motion
sliding table saws kappa 590 e-motion format4 wood panel plastic
  • Double pivoting +/- 46°
  • Cutting length: 2200–3700 mm
  • X-Roll sliding table, 10 year guarantee
  • Rip capacity: 1000–1600 mm
  • Cutting height 202 mm
  • Control: e-motion
  • ∞ program spaces + ARDIS cutting optimisation
0

kappa 590 x-motion

kappa 590 e-motion
sliding table saws kappa 590 x-motion format4 wood panel plastic
  • Double pivoting +/- 46°
  • Cutting length: 2200–3700 mm
  • X-Roll sliding table, 10 year guarantee
  • Rip capacity: 1000–1600 mm
  • Cutting height 152 mm (optional 202 mm)
  • Control: x-motion
1

... FORMAT4 Premium machines for premium requirements

sliding table panel saw kappa 590 Format4 Felder Group woodworking
  • Constant high performance in continuous industrial operation
  • Customer-specific optimized production solutions
  • Solid design with premium components
  • Wide range of configuration packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • Tailor made financing solutions

Details

The newly developed Format4 TOP unit offers maximum performance and precision with extremely smooth operation. The double-mounted circular saw shaft in solid cast iron housing guarantees absolutely vibration-free working at maximum performance.

  • Saw blade double pivoting +/-46°
  • 3-axis “Control” scoring unit
  • Scoring unit park position
  • Sensational: saw blade change without tools
  • Big cutting height: 202,0/140,8/118,7 mm (90°/+45°/-45°) – (optional at x-motion)
  • Spraying unit for processing non-ferrous metals and plastics
  • Tilt segment „Easy-Glide“ for circular saw unit
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The highly efficient synchronous motor provides maximum torque with high efficiency. Quick and easy selection of the optimum rotating and cutting speed via the machine control.

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  • High precision double-sided trunnion support system
  • High load-bearing capacity and operating life
  • Play-free tilt
  • Unaffected by dust
  • Completely maintenance free
  • No lubrication required
  • 6 year guarantee
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With the new kappa 590, you can cancel the cutting height limit in your workshop. 202,0 mm at 90°, 140,8 mm at 45° and 118,7 mm cutting height at -45°, these are the new standards in the class of premium panel saws!

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The  highlight of the Format4 innovation forge: The new double-pivot circular saw unit. Pivoting in both directions (+/- 46) allows a completely new dimension in working with the panel saw:

  • Mitre cuts of frame parts with continuously overhead visible side
  • Complex compound cuts 
  • Grooves in a miter
  • and many more.
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The clamping system is maintenance free and offers premium comfort for many years: Change saw blades effortlessly in literally no time at all.
The scoring unit blade width and height adapt automatically to the stored tool information and also to the respective teeth width of the main saw blade. Any changes to these standard scoring settings can be saved and retrieved when using the same tool in the future.
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Removing the scoring blade when using large diameter saw blades is no longer necessary! The new Format4 parks the scoring blade at the touch of a button, leaving enough space for a large diameter blade, and in doing so, saves valuable production time. Additionally the park position also protects the scoring blade from resin.

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A red LED strip immediately signals the operation of the scoring unit and offers even more working safety. (Option)
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An alternative to the worldwide unique Format4 saw blade quick change system "Easy-Lock" is now the "Quick-Lock" clamping system, which with the use of just one tool makes it quick and easy to change the saw blade.

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Every cut with the Format4 sliding table saw is a masterpiece of precision. For example, when cutting a pyramid, which is one of 18 predefined cutting programs.

Rabbets, grooves, notches, wrong mitre, rafter cut and various geometric shapes, in short videos we show you how it works: Enter workpiece shape and workpiece dimensions on the touch screen, follow the visual cutting plan - done.

View cutting program videos here

*Please note that some of the cutting programmes shown are not possible on machines without double tilt.

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The rip fence is positioned by a motor and runs via a dust-free integrated ball spindle in the saw table. The 1/10 mm precision, the high positioning speed, as well as the simultaneous positioning of the crosscut fence, saw blade height and saw blade angle ensure precision and save valuable working time.

  • Optional with the x-motion
  • Standard on the e-motion model
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A masterpiece of ­engineering - The ultimate in precision and smoothness! This precision guiding system will carry maximum loads without compromising the smooth and accurate stroke of the sliding table. The “X”-configuration of the roller bearings optimally distributes workpiece weight to all sides. With a roller bearing system, the full width of the bearing is in contact with the guiding track. With no single point of contact between the bearing and the guiding track as found on conventional ball bearing systems, the roller bearing will never wear a groove into the guiding track. This ensures play-free guiding for the lifetime of the machine. The “X-Roll” system is backed with a 10-year factory guarantee.
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On demand, you can increase user-friendliness and shorten working distances with the ON and OFF buttons directly on the Format sliding table.

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The tried and tested "X-Roll" sliding table with linear guide system is now equipped with a stainless steel latch plate which enables the sliding table to be locked in almost any position.
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The 8x ball bearings, integrated guide rollers and bearings of the outrigger table ensure an incredibly smooth operation upon maximum loading capacity. The support rail is moved along an “X-Roll” guiding system and is fast and fine-adjustable. The LED display enables you to set the required angle to one tenth of a degree. The fence can be tilted to any position between -45° and +45° and guarantees precise mitre cuts.

The digital angle and length compensation module "digi-compensation plus" for X-roll or parallelogram outrigger tables compensate any changes in the length difference of the crosscut fence settings, as the angle is changed. The direct communication with the controls, also enables it to compensate the fence position of the crosscut stop to the width of the tooth and the tilt of the saw blade. This ensures that you always get an exact measurement without any recalibration when using different saw blades.
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Infinite adjustment range –45 bis +45°. The LED display enables you to set the required angle to one tenth of a degree. Mitre length compensation is done via the vernier scale with the standard fence, with the CNC crosscut fence the length compensation is automatic.
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On request, we will equip your Format4 with the digital telescopic fence. Below, you see the cleverly integrated electronic digital scale with values correct to 0.1 millimeter. Additional functions, for example the setting of successive measurements, make your daily working life easier.

The telescopic fence enables crosscuts of up to 3200 mm. Top class engineering and ease of use are features which are a part of the standard equipment. The scale and the magnifying glass on the stop ensure precise adjustments and settings from the operating area.
The crosscut fence on the outrigger is now even easier to tilt from zero to 45 degrees with the improved locking lever. The large dimensioned, ergonomic clamping lever can be used at every angle.
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The outrigger table can be swung out of the way with ease! No more time consuming, complicated assembling and removing of the outrigger table. The outrigger table swing away system ensures extreme ease of use and at the same time can provide you with extra working space when you need it.

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The handling of the overhead saw guard is simple and comfortable. The moveable extraction hood can be easily adjusted for pivoting in both directions without having to replace the hood. 

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The overhead saw guard can be unlocked with one movement and completely swung away from machine table area. If desired, the overhead saw guard can be unlocked directly via a lever on the hood.

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The newly developed overhead saw guard and dust removal system deliver perfect extraction results. The overhead saw guard, with its striking design, runs on linear guides that help to facilitate the height adjustment. The dust and shavings are sucked from the saw guard into the extraction pipe via a short hose. The dust extraction below the table encloses the complete saw unit. The dust channel is the perfect design to provide an optimum air flow and perfect main blade and scoring unit extraction results.
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  • Easy clamping of workpieces with maximum flexibility, can be used on all panel saws and spindle moulders that have a sliding table
  • Easy set up due to magnetic fittings
  • Safety cylinder ensures maximum working safety
  • Pressure bar function is possible with every sliding table length
  • Locking height 95 mm
  • Clamping force approx. 300 kg
  • Upon request we can equip your kappa with LED lighting and an integrated tool compartment for 4 saw blades with a diameter of max. 400 mm, 1 saw blade with a diameter of max. 550 mm and 2 splitters.

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    Your Format4 can be optionally ­fitted with a spraying unit. High performance lubricating oil can be sprayed directly onto the saw blade, transported via piping from the spraying unit.

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    The new full surface and magnetic mounted supports on the outrigger table offer an increased support surface and guarantees a safe grip and a stable support for the processing of smaller workpieces.
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    For crosscuts between +45° and –45°, the crosscut fence is set with a mitre scale, which is integrated into the sliding table. Quick attachment without tools is made possible by a T-slot and quick coupling on the side of the sliding table. The mitre scale and the magnifying glass on the fence stop, readable from the operating area, allow you to make precise adjustments.
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    The ideal accessory for parallel cuts on the sliding table. Use your sliding table and the outrigger together with the rip fence to guarantee an exact workpiece positioning. The rip fence is clamped to the sliding table. The integrated scale from 25 to 1000 mm can be easily read through a lens.
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    One of the valuable accessories in daily use on woodworking machines is the patented double mitre gauge from Format4. It enables double mitre cuts on workpieces of different widths at any angle. The input of the workpiece widths A, B and the input of the desired frame angle, is carried out on the integrated computer via the keypad. The resulting settings appear correct to within a tenth of a degree on the display. Just set the double mitre gauge at the calculated value and work away with a result of … pinpoint accuracy! The fence stop on the fence plates can be adjusted up to 1350 mm with the scale. Depending on the set angles, the length compensating vernier scale is available. This feature also enables you to set the exact workpiece length when making mitre cuts.

    At last: quick, comfortable and effortless, removal and installation of your outrigger table with the help of the transport and mounting unit. Another positive aspect: your outrigger can be conveniently stored away!
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    The convenient parts list holder with A4 clipboard is mounted on the overhead control panel, keeping your parts lists in sight at all times.

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    kappa 590 e-motion

    All axes of the machine can be controlled ergonomically and intuitively by the central operating unit with 15,6 "touch screen. The in-house software with graphical user interface, a multitude of programs, a USB interface and the prepared network connection make work easier and guarantee efficiency and productivity. The USB interface for importing and exporting data  is prepared for  network connection and remote maintenance.

    Functions and cutting programs:  rabbets, grooves, notches, angle cuts, oblique cuts plus, false mitres, compound cut plus, concealed V-neck,  hip and valley rafters

    Upon request, the "smartouch" machine control system can be extended with numerous other programs for geometric functions: knee bar, parallelogram, trapezoid, polygon, staircase, triangle, pyramid, cuboid, slots / tenon, corner bench rest

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    All processing phases can be carried out quickly, efficiently and centrally as a result of the integration of the Format4 cutting optimisation system into the machine and operating concept. Training is not necessary as the user interface is intuitive, clear and easy to use.

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    Not only does the label printer enable the workpieces to be labelled correctly, it also enables a logical post-processing. This makes it possible to load programs for subsequent processes on the CNC and edgebanders simply by using the bar code scanner. Save valuable production time with the label printer and increase productivity, quality and as a result, your profit.
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    When processing work pieces after they have been cut using an edgebander or CNC machine, the labels with bar code will help to increase the efficiency of your production
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    kappa 590 x-motion

    All axes of the machine can be controlled ergonomically and intuitively by the central operating unit with 15 "touch screen. The in-house software with graphical user interface, a multitude of programs, a USB interface and the prepared network connection make work easier and guarantee efficiency and productivity. The USB interface for importing and exporting data  is prepared for  network connection and remote maintenance.

    Functions and cutting programs: rabbets, grooving, notches, angle cuts, oblique cuts and false mitres, compound mitre cut.

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    The rip fence can be fitted with an electronic digital display. The perfect integration of the electronic unit allows you to turn the display around 90°, so the values can be clearly seen and read from the operating area. Additional functions such as the input of incremental measurements make your daily working life easier. Further highlights:
  • Brightly illuminated red LED display facilitates the reading of values
  • No batteries are required as it is directly connected to the machine’s power supply
  • Recognises automatically whether the fence is in the vertical or horizontal position
  • Measurement compensation of the saw blade tooth width
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    Technology Data

    Electrics

    kappa 590 e-motion
    kappa 590 x-motion
    001
    3x 400 V motor voltage
    kappa 590 e-motion
    S
    kappa 590 x-motion
    S
    004
    50 Hz motor frequency
    kappa 590 e-motion
    S
    kappa 590 x-motion
    S
    005
    60 Hz motor frequency
    kappa 590 e-motion
    W
    kappa 590 x-motion
    W
    006
    Motor 7.5 kW S6, with variable adjustable speed 2000-5000 rpm
    kappa 590 e-motion
    kappa 590 x-motion
    S
    007
    Motor 10 kW S6, with variable adjustable speed 2000-5000 rpm
    kappa 590 e-motion
    S
    kappa 590 x-motion
    O
    008
    Motor 14 kW S6, with variable adjustable speed 2000-4000 rpm
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    12
    Trigger switch for dust extractor start up
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O

    Saw unit

    kappa 590 e-motion
    kappa 590 x-motion
    71
    Tool compartment with LED machine lighting
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    72
    Anodised aluminium extension to increase the cutting length by 1620 mm
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    73
    Spraying unit to assist in processing light metals or plastics (!1000)
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    76
    “Control” scoring unit with 3 axis control (height, width, lateral positioning) and park position. 1.1 kW motor, scoring blade Ø 150 mm which can be used in combination with a max saw blade Ø 400 mm (max saw blade Ø is 550 mm, with the scorer in the park position). Scoring blade width is adjustable between 3.0 and 3.8 mm and is included with the unit.
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    78
    "Easy-Lock" - Tool-free quick change system of the main saw blade and riving knife, can be retro-fitted on all kappa 550’s
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    780
    Quick-Lock, the saw blade changing system for main circular saw blade, anti-twist protection by driving pins in flange
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    79
    Scoring unit status light
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    -
    Electrical angle adjustment +/–46°
    kappa 590 e-motion
    S
    kappa 590 x-motion
    S
    -
    Electrical height adjustment
    kappa 590 e-motion
    S
    kappa 590 x-motion
    S
    -
    Powder coated steel extension to increase the cutting length by 1200 mm
    kappa 590 e-motion
    S
    kappa 590 x-motion
    S
    -
    Saw blade diameter 300-450 mm, cutting height max. 152 mm (# 006)
    kappa 590 e-motion
    kappa 590 x-motion
    S
    -
    Saw blade diameter 300-550 mm, cutting height max. 202 mm (#007/008)
    kappa 590 e-motion
    S
    kappa 590 x-motion
    O

    Control Systems

    kappa 590 e-motion
    kappa 590 x-motion
    100
    Software package e-motion plus
    kappa 590 e-motion
    O
    kappa 590 x-motion
    26
    Plug connection for quick dismantling of the saw guard and overhead control panel
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    -
    e-motion control with touch function on the control panel at eye level; USB interface and preparation for network connection; the panel can be optimally adjusted to the right position for the operator and can be swung away from the working area
    kappa 590 e-motion
    S
    kappa 590 x-motion
    -
    x-motion control with touch function on the control panel at eye level; USB interface and preparation for network connection; the panel can be optimally adjusted to the right position for the operator and can be swung away from the working area
    kappa 590 e-motion
    kappa 590 x-motion
    S

    Safety devices

    kappa 590 e-motion
    kappa 590 x-motion
    81
    Remote unlocking to allow the saw guard to be swung away
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    -
    Adjustable overhead guard for +/-46, height adjustable hood for 90° and hood for mitre cuts, which can be swung away from the working area.
    kappa 590 e-motion
    S
    kappa 590 x-motion
    S

    Cutting width and rip fence

    kappa 590 e-motion
    kappa 590 x-motion
    -
    1000 mm rip capacity, powder coated steel
    kappa 590 e-motion
    kappa 590 x-motion
    S
    -
    1200 mm rip fence with micro fine adjustment which can be tilted away
    kappa 590 e-motion
    kappa 590 x-motion
    S
    83
    1250 mm rip capacity, anodised aluminium
    kappa 590 e-motion
    kappa 590 x-motion
    O
    84
    1600 mm rip capacity, anodised aluminium
    kappa 590 e-motion
    kappa 590 x-motion
    O
    85
    Rip fence with digital indicator and automatic cutting width compensation for tilted saw blade.
    kappa 590 e-motion
    kappa 590 x-motion
    O
    88
    Rip capacity 1250 mm with position control and readout from the control panel at eye level.
    kappa 590 e-motion
    S
    kappa 590 x-motion
    O
    89
    Rip capacity 1600 mm with position control from the control panel at eye level.
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    891
    Rip capacity 1000 mm with position control and readout from the control panel at eye level.
    kappa 590 e-motion
    W
    kappa 590 x-motion
    O

    Sliding tables anodized, “X-Roll” guiding system

    kappa 590 e-motion
    kappa 590 x-motion
    130
    2200 mm “X-Roll” sliding table with edging shoe
    kappa 590 e-motion
    W
    kappa 590 x-motion
    W
    131
    2800 mm “X-Roll” sliding table with edging shoe
    kappa 590 e-motion
    S
    kappa 590 x-motion
    S
    132
    3200 mm “X-Roll” sliding table with edging shoe.
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    133
    3700 mm “X-Roll” sliding table with edging shoe.
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    134
    Multiple locking mechanism on the sliding table (!130)
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    139
    On and off switch on the sliding table
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O

    Outrigger table and crosscut fence

    kappa 590 e-motion
    kappa 590 x-motion
    160
    Outrigger table dimensions 1250 x 650 mm
    kappa 590 e-motion
    S
    kappa 590 x-motion
    S
    161
    1250 x 650 mm (49” x 25”) “X-Roll” outrigger table with adjustable support and digital angle display
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    162
    1250 x 650 mm (49” x 25”) parallelogram outrigger table with digital angle display (!133)
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    164
    Extendable extrusion up to 500 mm on the outrigger table with work piece roller (!162, !169)
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    165
    Swing away device for the outrigger table (#072,!169)
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    166
    3200 mm crosscut fence, moves from 90°–45° with 2 crosscut stops as standard
    kappa 590 e-motion
    S
    kappa 590 x-motion
    S
    167
    1900 mm crosscut fence with precise adjustment, tiltable from 90° to 45°, 1 stop digitally adjustable up to 1900 mm, telescope with analogue stop adjustment for up to 3200 mm.
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    168
    3200 mm crosscut fence with fine adjustment, pivots between 90° and 45° with 2 digital fence stops
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    175
    Crosscut fence with 2 digital stops, including calculation of the length compensation when the fence is at an angle (#161/162) Digi compensation plus
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O

    Important Accessories

    kappa 590 e-motion
    kappa 590 x-motion
    220
    604-110 - Part list holder with A4 clipboard
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    23
    Holding fixture for label printer
    kappa 590 e-motion
    O
    kappa 590 x-motion

    Packaging

    kappa 590 e-motion
    kappa 590 x-motion
    221
    Container transport preparation
    kappa 590 e-motion
    O
    kappa 590 x-motion
    O
    S ... Standard equipment O ... Option W ... Choice - ... not available
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    The new panel saw with double pivoting
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    The new panel saw with double pivoting
    video-QoUsf8KSXjw.jpg
    video-pbLGQNLTLEw.jpg

    Customer service & maintenance

    Specially trained service personnel are always available to provide specialised on-site service for you. If the matter is urgent you can call our hotline centre for straightforward immediate help.  Contact our consultants or report your request conveniently online around the clock.
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    Do you have any questions?

    We are happy to advise you online, over the phone or on-site at one of our more than 270 sales and service centres worldwide. 

    Showrooms

    Felder Gruppe Echipamente SRL

    Felder Gruppe Echipamente SRL
    Str. Turnu Magurele 270D, Cladirea Cavar Center, Corp B, Parter
    041713 Bucharest
    Tel.: Sales: +40 731 335337