Sliding Table Panel Saw kappa 590 e-motion

sliding table saws kappa 590 e-motion format4 wood panel plastic
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kappa 590 e-motion
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kappa 590 x-motion
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sliding table saws kappa 590 e-motion format4 wood panel plastic

The ingenious panel saw with double pivoting for angle cuts in all positions 

With innovative details, the new kappa 590 becomes the new benchmark for Premium Sliding Table Panel Saws. The new twin-pivot unit has a total swivel range of 92° and achieves a cutting height of 202 mm for saw blades with a diameter of 550 mm. This saves valuable working time and simplifies the cutting of internal mitre and simple compound cuts.

The highly efficient synchronous motor with continuously adjustable speed control from 2,000 to 5,000 rpm guarantees constant high performance and best power transmission with state-of-the-art Poly-V-belt technology.

All axes of the machine can be controlled ergonomically and intuitively by the central operating unit with 15 "touch screen. The in-house software with graphical user interface, a multitude of programs, a USB interface and the prepared network connection make work easier and guarantee efficiency and productivity.

Of course, the new Premium Sliding Table Panel Saw also has all the proven Format4 virtues and quality features. With these Format4 system solutions, different outrigger versions and individual control variants, the kappa 590 sliding table panel saw makes perfection the norm!

  • Saw blade tilt +/-46°
  • Complex angle cuts as easy as possible – intuitive machine control with 15" touch screen
  • Highly efficient synchronous motor with continuously adjustable rotating speed
  • Preparation for automatic cutting optimization and network connection
  • 3-axis scoring unit control with park position (optional)
  • Positioning control of the rip fence
  • Unlimited tool storage positions
  • Complete cutting sequences programmable
  • Possibility of importing cutting sequences
  • Additional functions: rabbets, grooves, notches, angle cuts, oblique cuts plus, false mitres, compound cut plus, concealed V-neck,  hip and valley rafters as well as various geometric shapes. View cutting program videos here

FORMAT4. Uncompromising expertise for the highest of requirements

The Felder Group premium brand has met the highest standards of professional users since 2001. The customised high-performance solutions are uncompromisingly innovative, offer maximum operating comfort and complete productivity.

The most important highlights at a glance

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Variants

Models
kappa 590 e-motion
  • Your benefits

kappa 590 e-motion

kappa 590 e-motion
sliding table saws kappa 590 e-motion format4 wood panel plastic
  • Double pivoting +/- 46°
  • Cutting length: 2200–3700 mm
  • X-Roll sliding table, 10 year guarantee
  • Rip capacity: 1000–1600 mm
  • Cutting height 202 mm
  • Control: e-motion
  • ∞ program spaces + ARDIS cutting optimisation
0

kappa 590 x-motion

kappa 590 e-motion
sliding table saws kappa 590 x-motion format4 wood panel plastic
  • Double pivoting +/- 46°
  • Cutting length: 2200–3700 mm
  • X-Roll sliding table, 10 year guarantee
  • Rip capacity: 1000–1600 mm
  • Cutting height 152 mm (optional 202 mm)
  • Control: x-motion
1

... FORMAT4 Premium machines for premium requirements

sliding table panel saw kappa 590 Format4 Felder Group woodworking
  • Constant high performance in continuous industrial operation
  • Customer-specific optimized production solutions
  • Solid design with premium components
  • Wide range of configuration packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • Tailor made financing solutions

Details

Every cut with the Format4 sliding table saw is a masterpiece of precision. For example, when cutting a pyramid, which is one of 18 predefined cutting programs.

Rabbets, grooves, notches, wrong mitre, rafter cut and various geometric shapes, in short videos we show you how it works: Enter workpiece shape and workpiece dimensions on the touch screen, follow the visual cutting plan - done.

View cutting program videos here

*Please note that some of the cutting programmes shown are not possible on machines without double tilt.

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The convenient parts list holder with A4 clipboard is mounted on the overhead control panel, keeping your parts lists in sight at all times.

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The newly developed Format4 TOP unit offers maximum performance and precision with extremely smooth operation. The double-mounted circular saw shaft in solid cast iron housing guarantees absolutely vibration-free working at maximum performance.

  • Saw blade double pivoting +/-46°
  • 3-axis “Control” scoring unit
  • Scoring unit park position
  • Sensational: saw blade change without tools
  • Big cutting height: 202,0/140,8/118,7 mm (90°/+45°/-45°) – (optional at x-motion)
  • Spraying unit for processing non-ferrous metals and plastics
  • Tilt segment „Easy-Glide“ for circular saw unit
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With the new kappa 590, you can cancel the cutting height limit in your workshop. 202,0 mm at 90°, 140,8 mm at 45° and 118,7 mm cutting height at -45°, these are the new standards in the class of premium panel saws!

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The  highlight of the Format4 innovation forge: The new double-pivot circular saw unit. Pivoting in both directions (+/- 46) allows a completely new dimension in working with the panel saw:

  • Mitre cuts of frame parts with continuously overhead visible side
  • Complex compound cuts 
  • Grooves in a miter
  • and many more.
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  • High precision double-sided trunnion support system
  • High load-bearing capacity and operating life
  • Play-free tilt
  • Unaffected by dust
  • Completely maintenance free
  • No lubrication required
  • 6 year guarantee
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The scoring unit blade width and height adapt automatically to the stored tool information and also to the respective teeth width of the main saw blade. Any changes to these standard scoring settings can be saved and retrieved when using the same tool in the future.
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Removing the scoring blade when using large diameter saw blades is no longer necessary! The new Format4 parks the scoring blade at the touch of a button, leaving enough space for a large diameter blade, and in doing so, saves valuable production time. The park position also protects the scoring unit from dirt and resin build-up.

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A red LED strip immediately signals the operation of the scoring unit and offers even more working safety. (Option)
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Quick and easy blade change with only one tool, thanks to the „Quick-Lock“ system.

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The clamping system is maintenance free and offers premium comfort for many years: Change saw blades and riving knives effortlessly and literally in the blink of an eye.

Your Format4 can be optionally ­fitted with a spraying unit. High performance lubricating oil can be sprayed directly onto the saw blade, transported via piping from the spraying unit.

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Upon request we can equip your kappa with LED lighting and an integrated tool compartment for 4 saw blades with a diameter of max. 400 mm, 1 saw blade with a diameter of max. 550 mm and 2 splitters.

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The newly developed overhead saw guard and dust removal system deliver perfect extraction results. The overhead saw guard, with its striking design, runs on linear guides that help to facilitate the height adjustment. The dust and shavings are sucked from the saw guard into the extraction pipe via a short hose. The dust extraction below the table encloses the complete saw unit. The dust channel is the perfect design to provide an optimum air flow and perfect main blade and scoring unit extraction results.
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The overhead saw guard can be unlocked with one movement and completely swung away from machine table area. If desired, the overhead saw guard can be unlocked directly via a lever on the hood.

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The rip fence is positioned by a motor and runs via a dust-free integrated ball spindle in the saw table. The 1/10 mm precision, the high positioning speed, as well as the simultaneous positioning of the crosscut fence, saw blade height and saw blade angle ensure precision and save valuable working time.

  • Optional with the x-motion
  • Standard on the e-motion model
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Generously dimensioned and designed for the highest loads, "floats" the aluminum format sliding table on “X-Roll”, a highly developed, modern Guide technology for Format4 format sliding tables. Through the x-shaped (“X-Roll”) arrangement of the rollers distributes the occurring pressure load optimal in all directions. The linear support of the steel rollers the hardened and ground guide surfaces guarantee unrivaled precision and smoothness. "X-Roll" ensures you the quality and precision that you expect from your new sliding table saw. And here's another one Reason to choose Format-4: underline 10 years factory warranty the reliability of "X-Roll".
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The tried and tested "X-Roll" sliding table with linear guide system is now equipped with a stainless steel latch plate which enables the sliding table to be locked in almost any position.
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On demand, you can increase user-friendliness and shorten working distances with the ON and OFF buttons directly on the Format sliding table.

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For crosscuts between +45° and –45°, the crosscut fence is set with a mitre scale, which is integrated into the sliding table. The T-slot and lateral holders on the format sliding table allow for quick assembly without tools. The mitre scale and the magnifying glass on the fence stop, readable from the operating area, allow you to make precise adjustments.

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  • Easy clamping of workpieces with maximum flexibility, can be used on all panel saws and spindle moulders that have a sliding table
  • Easy set up due to magnetic fittings
  • Safety cylinder ensures maximum working safety
  • Pressure bar function is possible with every sliding table length
  • Locking height 95 mm
  • Clamping force approx. 300 kg
  • The ideal accessory for parallel cuts on the sliding table. Use your sliding table and the outrigger together with the rip fence to guarantee an exact workpiece positioning. The rip fence is clamped to the sliding table. The integrated scale from 25 to 1000 mm can be easily read through a lens.
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    One of the valuable accessories in daily use on woodworking machines is the patented double mitre gauge from Format4. It enables double mitre cuts on workpieces of different widths at any angle. The input of the workpiece widths A, B and the input of the desired frame angle, is carried out on the integrated computer via the keypad. The resulting settings appear correct to within a tenth of a degree on the display. Just set the double mitre gauge at the calculated value and work away with a result of … pinpoint accuracy! The fence stop on the fence plates can be adjusted up to 1350 mm with the scale. Depending on the set angles, the length compensating vernier scale is available. This feature also enables you to set the exact workpiece length when making mitre cuts.

    The 8x ball bearings, integrated guide rollers and bearings of the outrigger table ensure an incredibly smooth operation upon maximum loading capacity. The support rail is moved along an “X-Roll” guiding system and is fast and fine-adjustable. The LED display enables you to set the required angle to one tenth of a degree. The fence can be tilted to any position between -45° and +45° and guarantees precise mitre cuts.

    The crosscut fence on the outrigger table can be easily and quickly tilted variably from zero to 45°. The large dimensioned, ergonomic clamping lever can be used at every angle.

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    Infinite adjustment range –46 bis +46°. The LED display enables you to set the required angle to one tenth of a degree. Mitre length compensation is done via the vernier scale with the standard fence, with the CNC crosscut fence the length compensation is automatic.

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    The outrigger table can be swung out of the way with ease! No more time consuming, complicated assembling and removing of the outrigger table. The outrigger table swing away system ensures extreme ease of use and at the same time can provide you with extra working space when you need it. Back-friendly ergonomic work is also guaranteed.

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    The new full surface and magnetic mounted supports on the outrigger table offer an increased support surface and guarantees a safe grip and a stable support for the processing of smaller workpieces.
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    At last: quick, comfortable and effortless, removal and installation of your outrigger table with the help of the transport and mounting unit. Another positive aspect: your outrigger can be conveniently stored away!
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    The telescopic fence enables crosscuts of up to 3200 mm. Top class engineering and ease of use are features which are a part of the standard equipment. The scale inclined towards the operating side and the read-out lens on the fence stop ensure precise settings.

    On request, we will equip your Format4 with the digital telescopic fence. Below, you see the cleverly integrated electronic digital scale with values correct to 0.1 millimeter. Additional functions, for example the setting of successive measurements, make your daily working life easier.

    The digital angle and length compensation module "digi-compensation plus" for "X-Roll" or the outrigger table parallelogram, compensate any length deviations occuring during angle adjustment of the crosscut fence. The direct communication with the controls, also enables it to compensate the fence position of the crosscut stop to the width of the tooth and the tilt of the saw blade. This ensures that you always get an exact measurement without any recalibration when using different saw blades.

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    The highly efficient synchronous motor provides maximum torque with high efficiency. Quick and easy selection of the optimum rotating and cutting speed via the machine control.

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    The handling of the overhead saw guard is simple and comfortable. The moveable extraction hood can be easily adjusted for pivoting in both directions without having to replace the hood. 

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    kappa 590 e-motion

    All axes of the machine can be controlled ergonomically and intuitively by the central operating unit with touch screen. The in-house software with graphical user interface, a multitude of programs, a USB interface and the prepared network connection make work easier and guarantee efficiency and maximum productivity. The USB interface for importing and exporting data  is prepared for  network connection and remote maintenance.

    Functions and cutting programs:  rabbets, grooves, notches, angle cuts, oblique cuts plus, false mitres, compound cut plus, concealed V-neck,  hip and valley rafters

    All processing phases can be carried out quickly, efficiently and centrally as a result of the integration of the Format4 cutting optimisation system into the machine and operating concept. Training is not necessary as the user interface is intuitive, clear and easy to use.

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    Not only does the label printer enable the workpieces to be labelled correctly, it also enables a logical post-processing. This makes it possible to load programs for subsequent processes on the CNC and edgebanders simply by using the bar code scanner. Save valuable production time with the label printer and increase productivity, quality and as a result, your profit.
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    When processing work pieces after they have been cut using an edgebander or CNC machine, the labels with bar code will help to increase the efficiency of your production
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    Upon request, the "smartouch" machine control system can be extended with numerous other programs for geometric functions: knee bar, parallelogram, trapezoid, polygon, staircase, triangle, pyramid, cuboid, slots / tenon, corner bench rest

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    kappa 590 x-motion

    All axes of the machine can be controlled ergonomically and intuitively by the central operating unit with 15 "touch screen. The in-house software with graphical user interface, a multitude of programs, a USB interface and the prepared network connection make work easier and guarantee efficiency and productivity. The USB interface for importing and exporting data  is prepared for  network connection and remote maintenance.

    Functions and cutting programs: rabbets, grooving, notches, angle cuts, oblique cuts and false mitres, compound mitre cut.

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    The rip fence can be fitted with an electronic digital display. The perfect integration of the electronic unit allows you to turn the display around 90°, so the values can be clearly seen and read from the operating area. Additional functions such as the input of incremental measurements make your daily working life easier. Further highlights:
  • Brightly illuminated red LED display facilitates the reading of values
  • No batteries are required as it is directly connected to the machine’s power supply
  • Recognises automatically whether the fence is in the vertical or horizontal position
  • Measurement compensation of the saw blade tooth width
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    Technology Data

    Electrics

    kappa 590 e-motion
    kappa 590 x-motion
    001
    3x 400 V motor voltage
    S
    S
    004
    50 Hz motor frequency
    S
    S
    005
    60 Hz motor frequency
    W
    W
    007
    Motor 10 kW S6, with variable adjustable speed 2000-5000 rpm
    S
    O
    008
    Motor 14 kW S6, with variable adjustable speed 2000-4000 rpm
    O
    O
    12
    Trigger switch for dust extractor start up
    O
    O
    006
    Motor 7.5 kW S6, with variable adjustable speed 2000-5000 rpm
    -
    S

    Saw unit

    kappa 590 e-motion
    kappa 590 x-motion
    -
    Saw blade diameter 300-550 mm, cutting height max. 202 mm (#007/008)
    S
    O
    -
    Electrical height adjustment
    S
    S
    -
    Electrical angle adjustment +/–46°
    S
    S
    71
    Tool compartment with LED machine lighting
    O
    O
    -
    Powder coated steel extension to increase the cutting length by 1200 mm
    S
    S
    72
    Anodised aluminium extension to increase the cutting length by 1620 mm
    O
    O
    73
    Spraying unit to assist in processing light metals or plastics (!1000)
    O
    O
    76
    “Control” scoring unit with 3 axis control (height, width, lateral positioning) and park position. 1.1 kW motor, scoring blade Ø 150 mm which can be used in combination with a max saw blade Ø 400 mm (max saw blade Ø is 550 mm, with the scorer in the park position). Scoring blade width is adjustable between 3.0 and 3.8 mm and is included with the unit.
    O
    O
    79
    Scoring unit status light
    O
    O
    78
    "Easy-Lock" - Tool-free quick change system of the main saw blade and riving knife, can be retro-fitted on all kappa 550’s
    O
    O
    780
    Quick-Lock, the saw blade changing system for main circular saw blade, anti-twist protection by driving pins in flange
    O
    O
    -
    Saw blade diameter 300-450 mm, cutting height max. 152 mm (# 006)
    -
    S

    Control Systems

    kappa 590 e-motion
    kappa 590 x-motion
    -
    e-motion control with touch function on the control panel at eye level; USB interface and preparation for network connection; the panel can be optimally adjusted to the right position for the operator and can be swung away from the working area
    S
    -
    100
    Software package e-motion plus
    O
    -
    26
    Plug connection for quick dismantling of the saw guard and overhead control panel
    O
    O
    -
    x-motion control with touch function on the control panel at eye level; USB interface and preparation for network connection; the panel can be optimally adjusted to the right position for the operator and can be swung away from the working area
    -
    S

    Safety devices

    kappa 590 e-motion
    kappa 590 x-motion
    -
    Adjustable overhead guard for +/-46, height adjustable hood for 90° and hood for mitre cuts, which can be swung away from the working area.
    S
    S
    81
    Remote unlocking to allow the saw guard to be swung away
    O
    O

    Cutting width and rip fence

    kappa 590 e-motion
    kappa 590 x-motion
    891
    Rip capacity 1000 mm with position control and readout from the control panel at eye level.
    W
    O
    88
    Rip capacity 1250 mm with position control and readout from the control panel at eye level.
    S
    O
    89
    Rip capacity 1600 mm with position control from the control panel at eye level.
    O
    O
    -
    1000 mm rip capacity, powder coated steel
    -
    S
    83
    1250 mm rip capacity, anodised aluminium
    -
    O
    84
    1600 mm rip capacity, anodised aluminium
    -
    O
    -
    1200 mm rip fence with micro fine adjustment which can be tilted away
    -
    S
    85
    Rip fence with digital indicator and automatic cutting width compensation for tilted saw blade.
    -
    O

    Sliding tables anodized, “X-Roll” guiding system

    kappa 590 e-motion
    kappa 590 x-motion
    130
    2200 mm “X-Roll” sliding table with edging shoe
    W
    W
    131
    2800 mm “X-Roll” sliding table with edging shoe
    S
    S
    132
    3200 mm “X-Roll” sliding table with edging shoe.
    O
    O
    133
    3700 mm “X-Roll” sliding table with edging shoe.
    O
    O
    134
    Multiple locking mechanism on the sliding table (!130)
    O
    O
    139
    On and off switch on the sliding table
    O
    O

    Outrigger table and crosscut fence

    kappa 590 e-motion
    kappa 590 x-motion
    160
    Outrigger table dimensions 1250 x 650 mm
    S
    S
    161
    1250 x 650 mm (49” x 25”) “X-Roll” outrigger table with adjustable support and digital angle display
    O
    O
    162
    1250 x 650 mm (49” x 25”) parallelogram outrigger table with digital angle display (!133)
    O
    O
    164
    Extendable extrusion up to 500 mm on the outrigger table with work piece roller (!162, !169)
    O
    O
    165
    Swing away device for the outrigger table (#072,!169)
    O
    O
    166
    3200 mm crosscut fence, moves from 90°–45° with 2 crosscut stops as standard
    S
    S
    167
    3200 mm crosscut fence with precise adjustment, tiltable from 90° to 45°, 1 stop digitally adjustable up to 1900 mm, telescope with analogue stop adjustment for up to 3200 mm.
    O
    O
    168
    3200 mm crosscut fence with fine adjustment, pivots between 90° and 45° with 2 digital fence stops
    O
    O
    175
    Crosscut fence with 2 digital stops, including calculation of the length compensation when the fence is at an angle (#161/162) Digi compensation plus
    O
    O

    Machine control

    kappa 590 e-motion
    kappa 590 x-motion
    61
    Thermo-label printer for interactive label printing (#23 K550X+E K590X+E)
    O
    O

    Important Accessories

    kappa 590 e-motion
    kappa 590 x-motion
    23
    Holding fixture for label printer
    O
    O
    220
    604-110 - Part list holder with A4 clipboard
    O
    O

    Packaging

    kappa 590 e-motion
    kappa 590 x-motion
    221
    Container transport preparation
    O
    O
    S ... Standard equipment O ... Option W ... Choice - ... not available
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    The new panel saw with double pivoting
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    The new panel saw with double pivoting
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    Customer service & maintenance

    Specially trained service personnel are always available to provide specialised on-site service for you. If the matter is urgent you can call our hotline centre for straightforward immediate help.  Contact our consultants or report your request conveniently online around the clock.
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    Do you have any questions?

    We are happy to advise you online, over the phone or on-site at one of our more than 270 sales and service centres worldwide. 

    Showrooms

    Mebling DOOEL

    Mebling DOOEL
    Boca Ivanovska 35, Butel
    1000 Skopje
    Tel.: +389 71 393 916