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Sliding Table Panel Saw kappa 450

sliding table saws kappa 450 format4 wood panel plastic metal
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kappa 450
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kappa 450 x-motion
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sliding table saws kappa 450 format4 wood panel plastic metal

The all-time classic is back!

The Format4 sliding table saws reflect at first glance the strive for perfection and the courage to find new solutions.
The machine's housing with its dynamic design conceals advanced technology and exemplary operating comfort! For you, this means simple and convenient operation at the highest level of work safety.

The large circular saw unit enables large blade diameters (up to 450 mm) and a cutting height of up to 155 mm.
In addition to a good price-performance ratio, the sliding table saw impresses with its 3-axis control, heavy-duty circular saw unit, sliding table, ease of use and precision.

The x-motion features of the Format 4 kappa 450 impress with an automatic rip fence, unlimited tool storage and programmable cutting sequences in the smart, in-house software. All axes of the machine can be controlled ergonomically and intuitively by the central operating unit with 10 "touch screen.

The premium Format4 sliding table panel saw kappa 450 is also available with the revolutionary safety device PCS®.

The c-tech product line offers specially designed equipment options for processing plastics and composite materials.

 

 

FORMAT4. Uncompromising expertise for the highest of requirements

The Felder Group premium brand has met the highest standards of professional users since 2001. The customised high-performance solutions are uncompromisingly innovative, offer maximum operating comfort and complete productivity.

The most important highlights at a glance

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Variants

Models
kappa 450 x-motion
  • Your benefits

kappa 450

kappa 450 x-motion
sliding table saws kappa 450 format4 wood panel plastic metal
  • WORLD FIRST: PCS® - Preventive Contact System
  • Cutting length: 2050–3700 mm
  • X-Roll sliding table, 10 year guarantee
  • Rip capacity: 800–1500 mm
  • Cutting height 150 mm
  • Control: "Power Drive"
0

kappa 450 x-motion

kappa 450 x-motion
sliding table saws kappa 450 x-motion format4 wood panel plastic metal
  • WORLD FIRST: PCS® - Preventive Contact System
  • Cutting length: 2050–3700 mm
  • X-Roll sliding table, 10 year guarantee
  • Rip capacity: 800–1500 mm
  • Cutting height 150 mm
  • Control: x-motion
1

... FORMAT4 Premium machines for premium requirements

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  • Constant high performance in continuous industrial operation
  • Customer-specific optimized production solutions
  • Solid design with premium components
  • Wide range of configuration packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • Tailor made financing solutions

Details

The new, heavy-duty cast iron Format4 saw unit offers maximum power, utmost precision, smooth operation and efficiency:
» 155 mm cutting height with a blade diameter of 450 mm
» Saw blade tilt 0°–45°
» Tilt segment “Easy-Glide” for circular saw unit
» Oversized saw arbor with double trunnions
» 3-axis “Control” scoring unit
» Scoring unit park position
» Sensational: saw blade change without tools
» Spraying unit for processing non-ferrous metals and plastics

 

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109 mm cutting height at 45° blade tilt; depending on the set mitre angle, the cutting height is compensated on the “Power-Drive” display or, in the case of the kappa 450x-motion, on the touchscreen and shows the ACTUAL height of cut.

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» Absolute vibration-free machining
» Incredible power transmission due to the ultra efficient Poly-V-belt drive technology
» Standard: Speeds 3500/4500/5500 rpm; with 10 kW motor power speeds of 3500 and 4500 rpm are possible
» On request: continuously variable speed 2000–6000 rpm

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Serious accidents on the sliding table panel saws are a thing of the past 

  • PCS detects accident hazards before contact with the saw blade.
  • PCS eliminates the hazardous situation in milliseconds.
  • PCS is 100% safe against damage to machine and saw blade.
  • PCS supports safe operation with the saw blade.
  • PCS supports groove cuts.
  • PCS is ready to be used again at the push of a button.
  • PCS requires no additional maintenance and cleaning cycles.
  • PCS works without additional external energy sources and without external sensors or video systems.
  • PCS is resistant to dust and dirt.

Find out more about PCS® here

*PCS® does not replace any of the legal protective devices required. The machine must be operated with the splitter and the saw guard properly installed according to regulations.

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The newly developed overhead saw guard and under table extraction system deliver perfect extraction results. The overhead saw guard with its distinctive design is easily adjustable in height over linear guides. The dust and shavings are sucked from the saw guard into the extraction pipe via a short hose. The below table extraction system encloses the entire saw unit. In terms of extraction technology, the chip duct is perfectly shaped, and an optimised chip fl ow from the scoring unit also ensures absolutely perfect extraction results.

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A red LED strip immediately signals the operation of the scoring unit and offers even more working safety. (Option)

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Thanks to the removable circular saw flange and table insert, adjustable dado tools up to 19.5 mm can be used.

Quick and easy blade change with only one tool, thanks to the “Quick-Lock” system.

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The clamping system is maintenance free and offers premium comfort for many years: Change saw blades and riving knives effortlessly and literally in the blink of an eye.

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Your Format4 can be optionally ­fitted with a spraying unit. High performance lubricating oil can be sprayed directly onto the saw blade, transported via piping from the spraying unit.

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The maintenance free linear laser is mounted to the overhead saw guard and can be adjusted to any position. The easily visible cutting marker makes it easier to trim or cut along cracked wood.

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» Table scale as standard
» Fine adjustment as standard
» Option electronic digital display for standard rip fence

The rip fence is guided smoothly, almost hovering, over the round bar guide on the sliding table saw. The single-hand quick release and the fine adjustment guarantee a fast and precise adjustment of the rip fence to the desired dimension! The aluminium fence can be adjusted for better workpiece infeed or brought into a face down position when machining narrow workpieces with a tilted saw blade.

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This is why:

» Long lasting table guides with Felder linear guidance system. No single point contact thanks to roller bearings!
» Clean and dust-free guides due to special wipers.
» Smooth and precise run due to hardened and ground guidings.
» 10 year guarantee.

 

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•    Easy clamping of workpieces with maximum flexibility. Can be used on all panel saws and spindle moulders that are equipped with a  sliding table.
•    Easy set up due to magnetic fittings
•    Safety cylinder ensures maximum working security
•    Pressure bar function is possible with every sliding table length
•    Clamping height 95 mm
•    Clamping force approx. 300 kg

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No time wasted trying to find the correct angle and one hundred percent precision in adjustment and positioning, without any reading errors, are just some of the advantages of the precision mitre index system. High-precision rest points allow the dimensionally accurate Creation of polygons such as 5.625° (32 corner), 11.25° (16 corner), 22.5° (octagon). Additional rest points at 15°, 20°, 25°, 30°, 35°, 40° and 45° can be selected as well as push and thrust. Each resting point is equipped with a length compensation. The high-precision degree raster index System is set at the factory and each resting point can be individually be fine-tuned. That shapely adapted to the machine design degree grid index system boosts your productivity into a unique price-performance ratio.

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The 8x ball bearings, integrated guide rollers and bearings of the outrigger table ensure an incredibly smooth operation upon maximum loading capacity. The support rail is moved along an “X-Roll” guiding system and is fast and fine-adjustable. The LED display enables you to set the required angle to one tenth of a degree. The fence can be tilted to any position between -45° and +45° and guarantees precise mitre cuts.

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The crosscut fence on the outrigger table can be easily and quickly tilted variably from zero to 45°. The large dimensioned, ergonomic clamping lever can be used at every angle.

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Infinite adjustment range –46 bis +46°. The LED display enables you to set the required angle to one tenth of a degree. Mitre length compensation is done via the vernier scale with the standard fence, with the CNC crosscut fence the length compensation is automatic.

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The new full surface and magnetic mounted supports on the outrigger table offer an increased support surface and guarantees a safe grip and a stable support for the processing of smaller workpieces.
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At last: quick, comfortable and effortless, removal and installation of your outrigger table with the help of the transport and mounting unit. Another positive aspect: your outrigger can be conveniently stored away!
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The telescopic fence enables crosscuts of up to 3200 mm. Top class engineering and ease of use are features which are a part of the standard equipment. The scale inclined towards the operating side and the read-out lens on the fence stop ensure precise settings.

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On request, we will equip your Format4 with the digital telescopic fence. Below, you see the cleverly integrated electronic digital scale with values correct to 0.1 millimeter. Additional functions, for example the setting of successive measurements, make your daily working life easier.

kappa 450

Using a knob for quick adjustment, you can adjust the cutting height and cutting angle. A push button is available for the fi ne adjustment. Red LED display screens in the control panel show exact adjustment values. When the blade angle is tilted the height setting is compensated with the LED display showing the exact blade height.

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The rip fence can be fitted with an electronic digital display. The perfect integration of the electronic unit allows you to turn the display around 90°, so the values can be clearly seen and read from the operating area. Additional functions such as the input of incremental measurements make your daily working life easier. Further highlights:

  • Brightly illuminated red LED display facilitates the reading of values
  • No batteries are required as it is directly connected to the machine’s power supply
  • Recognises automatically whether the fence is in the vertical or horizontal position
  • Measurement compensation of the saw blade tooth width
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kappa 450 x-motion

Control systems
kappa 450 x-motion: 10" touchscreen

The central operating unit with touch screen provides ergonomic and intuitive control of all the machine's axes. The in-house software with graphical user interface, a multitude of programs, a USB interface and the prepared network connection make work easier and guarantee efficiency and productivity. The USB interface for importing and exporting data is prepared for network connection and remote maintenance.

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All processing phases can be carried out quickly, efficiently and centrally as a result of the integration of the Format4 cutting optimisation system into the machine and operating concept. Training is not necessary as the user interface is intuitive, clear and easy to use.

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Not only does the label printer enable the workpieces to be labeled correctly, it also enables a logical post-processing. For example, programs for successive work processes on CNC machines and edgebanders will be imported from the barcode scanner. Save valuable production time with the label printer and increase productivity, quality and as a result, your profit.

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The scoring unit blade width and height adapt automatically to the stored tool information and also to the respective teeth width of the main saw blade. Any changes to these standard scoring settings can be saved and retrieved when using the same tool in the future.

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Removing the scoring blade when using large diameter saw blades is no longer necessary! The new Format4 parks the scoring blade at the touch of a button, leaving enough space for a large diameter blade, and in doing so, saves valuable production time. The park position also protects the scoring unit from dirt and resin build-up.

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The rip fence is positioned by a motor and runs via a dust-free integrated ball spindle in the saw table. Fence positioning is accurate to 0.1 mm, this combined with fast positioning speed and that the saw blade height and tilt can be adjusted simultaneously, ensures precision and significant reduction in working time.

  • Automatic measurement correction when the rip fence is laid flat
  • Rip fence park position
  • No collision possible with the saw blade due to the coordination of the tool database by the positioning control
  • The rip fence can be swung away at any point along the full rip capacity
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The digital angle and length compensation module "digi-compensation plus" for "X-Roll" or the outrigger table parallelogram, compensate any length deviations occuring during angle adjustment of the crosscut fence. The direct communication with the controls, also enables it to compensate the fence position of the crosscut stop to the width of the tooth and the tilt of the saw blade. This ensures that you always get an exact measurement without any recalibration when using different saw blades.

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Technology Data

Electrics

kappa 450
kappa 450 x-motion
001
3x 400 V motor voltage
S
S
002
3x 230 V motor voltage
O
O
004
50 Hz motor frequency
S
S
005
60 Hz motor frequency
W
W
007
7,5 HP (5,5 KW) S6/40%, 3 speeds 3500/4500/5500 rpm
S
S
008
10 HP (7.30 KW) S6/40%, 3 speeds 3500/4500/5500 rpm
O
O
009
13,5 HP (10 KW) S6/40%, 2 speeds 3500/4500 rpm (!002)
O
O
10
Star-delta start
S
S
12
Trigger switch for dust extractor start up
O
O
13
Timer for operating hours
O
S
17
10 HP (7.35 KW) S6/40%, variable speed 2000–6000 rpm !002
-
O

Saw unit

kappa 450
kappa 450 x-motion
-
Saw unit tilts 90°–45°
S
S
-
Saw blade diameter 250-450 mm, cutting height max. 155 mm
S
S
201
Electrical height and angle adjustment of the saw unit with LED display („Power-Drive“ K2)
S
-
71
Storage compartment for 4 saw blades of up to 400 mm
O
O
82
Preparation for Dado tooling up to 19.5 mm in width
O
O
73
Spraying unit to assist in processing light metals or plastics (!1000)
O
O
74
“Classic” scoring unit with 1.1 kW motor and scoring blade Ø 120 mm which can be used in combination with a max saw blade Ø 400 mm (max saw blade Ø without the scoring blade is 450 mm)
O
O
75
“Automatic” scoring unit with 1.1 kW motor and scoring blade Ø 120 mm which can be used in combination with a max saw blade Ø 400 mm. Rise and fall of the scoring blade is automatic.(max. saw blade D without the socring blade is 450 mm)
O
O
77
Flange set for scoring blades with a 22 mm arbor instead of 20 mm for the “Classic” and “Automatic” scoring units
O
O
79
Scoring unit status light (mandatory option when in combination with PCS and scoring unit)
O
O
78
"Easy-Lock" - Tool-free quick change system of the main saw blade
O
O
780
Quick-Lock, the saw blade changing system for main circular saw blade, anti-twist protection by driving pins in flange
O
O
72
Rip fence with fine adjustment
S
S
69
2 Axis controlable scoring unit in both lateral and vertical direction
-
O
76
“Control” scoring unit with 3 axis control (height, width, lateral positioning) and park position. 1.1 kW motor, scoring blade Ø 120 mm which can be used in combination with a max saw blade Ø 400 mm (max saw blade Ø is 450 mm, with the scorer in the park position). Scoring blade width is adjustable between 3.0 and 3.8 mm and is included with the unit.
-
O

Control Systems

kappa 450
kappa 450 x-motion
1000
Preventive Contact System – PCS®, Saw blades with a diameter of up to 350 mm lower completely in the case of danger. Larger saw blades will only partially lower. PCS® can be deactivated for the cutting of electrically conductive materials. PCS® does not replace any of the statutory protective devices. According to regulations, the machine must be operated with splitter and sawguard . (!17)
O
O
21
x-motion control 10" colour screen with touch function on the control panel at eye level. USB interface and preparation for network connection. The panel can be positioned optimally in the working area of the operator and be completely swung away if necessary
-
S
26
Plug connection for quick dismantling of the saw guard and overhead control panel
-
O

Safety devices

kappa 450
kappa 450 x-motion
-
Overhead guard is height adjustable and can be swung away, includes a cover for 90° cuts and a separate cover for mitre cuts
S
S
80
LASER cutting line marker on the overhead saw guard
O
O

Cutting width and rip fence

kappa 450
kappa 450 x-motion
-
Rip capacity 800 mm with fine adjustment
S
S
83
Rip capacity 1250 mm
O
O
84
Rip capacity 1500 mm
O
O
85
Rip fence with a digital readout. An automatic length compensation when the sawblade is tilted, 1200 mm rip fence, can be swung away (!84)
O
O
891
Rip capacity 800 mm with position control and readout from the control panel at eye level.
-
O
892
Rip capacity 1250 mm with position control and readout from the control panel at eye level.
-
O
893
Rip capacity 1500 mm with position control and readout from the control panel at eye level.
-
O

Sliding tables anodized, “X-Roll” guiding system

kappa 450
kappa 450 x-motion
132
Sliding table “X-Roll”, cutting length 2050 mm (80¾")
O
O
133
Sliding table “X-Roll”, cutting length 2500 mm with edging shoe.
S
S
134
Sliding table “X-Roll”, cutting length 2800 mm (110¼") with edging shoe.
O
O
135
Sliding table “X-Roll”, cutting length 3200 mm (126") with edging shoe.
O
O
140
Sliding table “X-Roll”, cutting length 3700 mm (145⅝") with edging shoe.
O
O
136
Dimension sliding table anodised
S
S
139
On and off switch on the sliding table
O
O

Outrigger table and crosscut fence

kappa 450
kappa 450 x-motion
160
1500 mm outrigger table with 3200 mm crosscut fence
S
S
161
1250 x 650 mm (49” x 25”) “X-Roll” outrigger table with adjustable support and digital angle display
O
O
162
1250 x 650 mm (49” x 25”) parallelogram outrigger table with digital angle display (!140)
O
O
173
Precision mitre guide for outrigger table, cutting length compensation when tilted
O
O
166
Extendable extrusion up to 500 mm (19”) on the outrigger table with work piece roller (not available with the parallogram outrigger)
O
O
164
Crosscut fence 1100 mm (43”) for all “X-Roll” sliding table
O
O
165
Telescopic extension for crosscut fence 1100 mm to 2000 mm
O
O
-
3200 mm crosscut fence, moves from 90°–45° with 2 crosscut stops as standard
S
S
167
3200 mm crosscut fence with precise adjustment, tiltable from 90° to 45°, 1 stop digitally adjustable up to 1900 mm, telescope with analogue stop adjustment for up to 3200 mm.
O
O
168
3200 mm crosscut fence with fine adjustment, pivots between 90° and 45° with 2 digital fence stops
O
O
169
Crosscut fence with CNC controlled crosscut stop, 120 mm to 1760 mm range, includes removable 3400 mm telescopic fence with a second stop (#161/162) (!160)
-
O
175
Crosscut fence with 2 digital stops, including calculation of the length compensation when the fence is at an angle (#161/162) Digi compensation plus
-
O

General

kappa 450
kappa 450 x-motion
-
Working height in mm
890
890
-
Min. transport width in mm
1000
1000
-
Extraction outlet diameter, mm (Unit circular saw guard EURO II is standard for circular saw upper guard)
120/100
120/100
-
Weight, kg (with average equipment)
930
950

Transport

kappa 450
kappa 450 x-motion
221
Container packaging
O
O

Machine control

kappa 450
kappa 450 x-motion
61
Thermo-label printer for interactive label printing (#23 K550X+E K590X+E)
-
O

Important Accessories

kappa 450
kappa 450 x-motion
23
Holding fixture for label printer
-
O
220
604-110 - Part list holder with A4 clipboard
-
O
S ... Standard equipment O ... Option W ... Choice - ... not available
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Format 4 ® kappa 450 x motion Sliding Table Panel Saw | Felder-Group

Customer service & maintenance

Specially trained service personnel are always available to provide specialised on-site service for you. If the matter is urgent you can call our hotline centre for straightforward immediate help.  Contact our consultants or report your request conveniently online around the clock.
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Do you have any questions?

We are happy to advise you online, over the phone or on-site at one of our more than 270 sales and service centres worldwide. 

Showrooms

Mebling DOOEL

Mebling DOOEL
Boca Ivanovska 35, Butel
1000 Skopje
Tel.: +389 71 393 916