CNC Machining Centres

Nesting CNC Machining Centre profit H08

Scope of application
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cnc machining centres profit h08 format4 c-tech panel plastic

CNC-NESTING – EFFICIENCY THROUGH AUTOMATION

Especially developed for universal application, this profitable CNC all-rounder convinces with top precision and impressive productivity when processing various different materials.

The profit H08 from Format4 is the CNC machining centre for professional nesting applications in the smallest of spaces. The profit H08 21.31 offers maximum flexibility and efficiency and already convinces in the basic equipment with 15 tool positions. For perfect, chip free results, the main spindle is equipped with a 12 kW motor. The main spindle is completed by a drilling head with 8 spindles.

Due to the smart zoning vacuum control, the vacuum zones can be switched to either fully automatic or manual control and activated depending on the workpiece size. Individual workpieces with variable sizes can also be positioned and processed in the zones 1 to 6.

Plexiglas up to a thickness of 40 mm can be machined tension-free, precise and efficient with the powerful CNC machine centre optimized for plastics processing, and the profit H 08 is also unbeatable with printed materials such as displays.

FORMAT4. Uncompromising expertise for the highest of requirements

TheFelder Group premium brand has met the highest standards of professional users since 2001. The customised high-performance solutions are uncompromisingly innovative, offer maximum operating comfort and complete productivity.

The most important highlights at a glance

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... FORMAT4 Premium machines for premium requirements

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  • Tailor made financing solutions
  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • Automation solutions
  • Networked workshop
  • Software and machines from a single supplier

Details

  • DH 8 drilling head, with 8 vertical spindles
  • DH 12 drilling head, with 12 vertical spindles
  • DH 16 drilling head with 12 vertical and 4 horizontal spindles and 2 saw blades
  • Inverter driven motor up to 6,000 rpm The machine carries out vertical drilling.
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Smart Zoning offers the quick processing of several panel formats of 3090mm x 2100mm (7"x10"), 3090mm x 1530mm (5"x10"), 2500mm x 1250mm (4"x8"). It is possible to quickly change from one panel format to another.
Air-permeable materials and small-area parts can be fixed with maximum holding force. Up to 750 m³/h.
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FORMAT4 profit H08 13.25 X= 2500 mm; Y= 1250 mm; Z= 85 mm FORMAT4 profit H08 16.31 X= 3090 mm; Y= 1530 mm; Z= 85 mm

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Setting the parametres of your tools made easy: every tool length is stored in the tool database accurately to one hundredth of a millimetre.
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With the automatic unloading unit for finished workpieces you can take advantage of shorter processing cycles giving you higher productivity and greater yield.
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Your future field of application is not only limited to wood. Special equipment features also allow the processing of Alucobond.
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Heavily dusted materials can increase the amount of maintenance required on your CNC machining centre massively. Additional sealant on the guiding carriage and linear guides closed off by brass caps guarantee a noticeably higher operating life, even with heavy use.
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With the software that has been especially developed for the machining centre, Format4 offers a reliable complete package that is of a different class. 2 different control variations are available to ensure professional CNC processing: “Compact-control” makes it possible to run ISO-codes and Woodflash programs from external software solutions in conjunction with the Format4 machining centre. “Wooflash-control” is the tried and tested Felder in-house developed software solution for simple and efficient programming. Quick program creation and high automation possibilities, a variety of nesting applications as well as barcode connection for networked workshops guarantees efficient programming and high productivity.

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The permanent availability of modern production machines is an important influencing factor for the productivity and profit of your company. Continuous, preventative maintenance ensures that your machine is always ready to be used and guarantees constant precision. With our customised maintenance packages, you profit from a long term, continuous high quality of the end product. Additional to a complete machine maintenance check, all of the electrical, pneumatical and mechanical components as well as all of the safety features will be tested. You profit then from a free Hotline Service and will receive special conditions on software, training and spare parts. Get your customised maintenance offer now and guarantee perfect results for years to come.
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With a motor power of 10 and 12 kW and up to 24,000 rpm, the main motor is controlled using an inverter and is attached directly to the support module of the drilling head in the Z axis. Dual linear guides guarantee highly precise vertical guiding. The main motor is positioned using ground ball screws. The HSK F63 tool clamping is done automatically. The clamping of the tool is checked using sensors, which then confirm that it is safe to start the operation. The tool holder is cleaned pneumatically.

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profit H08

The dual side driven “Gantry” on the profit H08 guarantees maximum precision and repeatability.
The rack and pinion drive in the X and Y direction ensures for maximum traverse speeds for the shortest processing times and tool changing times.
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The matrix table with optimised grid geometry allows the full surface support of workpieces of all designs and sizes and guarantee their exact positioning. Reference fences mounted directly to the table offer additional support when optimising off-cuts and can be optionally monitored with collision prevention sensors. Working surface areas of 2500 mm x 1250 mm x 85 mm on the H08 13:25 and 3090 mm x 1530 mm x 85 mm on the 16:31, enable simple processing of all standard panel sizes.
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The vacuum table of your profit H08 comes with a grid of 60 by 60 mm and 4 vacuum connections per field for even distribution of vacuum and maximum suction performance across the full nesting table. An upgrade to a grid pattern of 30 by 30 mm is available for best possible hold down effects for all sorts of shapes and sizes but especially for smaller pieces. The vacuum table is made out of phenolic resin, which has the benefit of being non-corrosive and is not affected by heat or cold (expansion and contraction). Accurate precision is guaranteed. 

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The working area is by default subdivided into 6 (H08 13.25) or 8 vacuum fields (H08 16.31) in order to ensure the best holding force for the most varied panel sizes. The vacuum fields are controlled manually using a hand lever on the front side of the machine. 
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8, 11 or 15 position tool changer on the side of the machine chassis 
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The height-adjustable pushing unit reduces set-up times, as there is no need to adapt the height of the unit to the different material thicknesses. 
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With the automatic control of the extraction connection, the full extraction capacity is moved between the drilling head and main spindle, depending on what is being used at the time. Efficient extraction results guaranteed. With the pushing unit option a third position of the extraction connection can be controlled. This extracts the dust table from the table ensuring an optimised work process.  
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The operating unit of the CNC machining centre is at the same time a major component of the Format4 operating safety concept. A light sensor monitors the access to the danger area and additionally to this an emergency stop switch makes it possible to abort the program that is currently running. As well as numerous electrical components, the electrical cabinet also contains the central CNC control unit. The clear LED colour monitor keeps you informed about all of the important data relating to the program, workpieces and machine configuration. A potentiometer and USB port complete the electrical cabinet as the heart and brain of the profit H08.

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profit H08 21.31

Generously designed tool change area for automatic operation with convenient storage option for additional units.

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The matrix table with optimised grid geometry allows the full surface support of workpieces of all designs and sizes and guarantee their exact positioning. Reference fences mounted directly to the table offer additional support when optimising off-cuts and can be optionally monitored with collision prevention sensors. Working surface areas of 2500 mm x 1250 mm x 85 mm on the H08 13:25 and 3090 mm x 1530 mm x 85 mm on the 16:31, enable simple processing of all standard panel sizes.
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Hand-held terminal with potentiometer and emergency stop.
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Optionally, an aggregate interface with fixed position is offered on the H08 21.31. This can be rotated 90° manually, so that it can process in all cutting directions.
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The label printer can be mounted to either the operating terminal of the unloading table or on the standard control terminal.
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The matrix design of the table, makes it easy to handle and position the pods. A distributor can also be used additionally, in order to be able to create a 2 circuit vacuum system.
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The dual side driven gantry guarantees maximum precision and repeatability of your processes. The rack and pinion drive in the X and Y direction ensures for maximum traverse speeds for the shortest processing times and tool changing times.
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Simplest 3-axis application with impressive results. There is no limit to your creativity.
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Metric threads or fine threads. Simple programming - perfect results.
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The operating unit of the CNC machining centre is at the same time a major component of the Format4 operating safety concept. A light sensor monitors the access to the danger area and additionally to this an emergency stop switch makes it possible to abort the program that is currently running. As well as numerous electrical components, the electrical cabinet also contains the central CNC control unit. The clear LED colour monitor keeps you informed about all of the important data relating to the program, workpieces and machine configuration. A potentiometer and USB port complete the electrical cabinet as the heart and brain of the profit H08.

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Variations

Models
profit H08 21.31
  • Your benefits15

profit H08

profit H08 21.31
cnc machining centres profit h08 format4 panel plastic
  • Small footprint – minimal space requirement!
  • Drawing = programming, intuitive operating software
  • “Woodflash” software
  • Gantry design, synchronised drive, solid construction for maximum performance
  • Automatic measuring system of the tool length
  • Perfect nesting with the matrix table made from phenolic resin
  • F4®Solutionsready
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profit H08 21.31

profit H08 21.31
cnc machining centres profit h08 21.31 format4 panel plastic
  • Automation with unloading unit
  • Smart zoning – flexibly assignable vacuum fields
  • Aggregate holder with fixed position
  • Small footprint – minimal space requirement!
  • Drawing = programming, easy to use software
  • Woodflash software
  • Gantry design, synchronised drive, solid construction for maximum performance
  • Automatic tool length measuring system
  • Perfect nesting with the matrix table made from phenolic resin
  • F4®Solutionsready
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FORMAT4® - profit H08 - CNC machining center
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FORMAT4® - profit H08 - CNC machine center
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Customer service & maintenance

Specially trained service personnel are always available to provide specialised on-site service for you. If the matter is urgent you can call our hotline centre for straightforward immediate help.  Contact our consultants or report your request conveniently online around the clock.
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Do you have any questions?

We are happy to advise you online, over the phone or on-site at one of our more than 270 sales and service centres worldwide. 

Showrooms

Song’ Woodworking Machinery Co., Ltd.

Song’ Woodworking Machinery Co., Ltd.
16, 192 Bungil, Ogap-Gil, Munchon-Ri, Gamgok-Myun, Eumsung-Gun
Chungbook, S.Korea
Tel.: +82-43-8829947
Fax: +82-43-8829948