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Sliding Table Saws

Sliding Table Panel Saw kappa 550 x-motion

Scope of application

Your company's success is ensured with a FORMAT4 panel saw!

  • Overhead control panel at eye level with 5.7 inch (145 mm) LCD touch screen
  • 3-axis scoring unit control with park position (Option)
  • Tool database for up to 99 tools
  • 99 programmable positions
  • Additional functions: rabbets, grooves, row of slots, wrong mitre and mitre cuts, each with 99 storage positions

Our vast experience means that you can be sure of your investment!
For more than 60 years, we have committed ourselves to developing, producing and selling first-rate woodworking machines. Today, Felder-Group machines are amongst the best selling in the world.

FORMAT4. Uncompromising expertise for the highest of requirements

TheFelder Group premium brand has met the highest standards of professional users since 2001. The customised high-performance solutions are uncompromisingly innovative, offer maximum operating comfort and complete productivity.

The most important highlights at a glance

... FORMAT4 Premium machines for premium requirements

  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • CE + GS dust certified
  • Tailor made financing solutions

Details

The newly developed Format-4 saw unit made from cast iron offers not only high performance and precision but also extreme smoothness and vibration absorption.

3-axis “Control” scoring unit Scoring unit park position Change the saw blade without tools! Large cutting depth, even with a scoring unit Spraying equipment for the processing of non-ferrous metals and plastics Saw unit with “Easy-Glide” tilt segment guiding system Tilting of saw-blade 90°-45° Oversized saw arbor with double bearing trunnions

Absolute vibration-free machining Incredible power transmission due to the ultra efficient Poly-V-belt drive technology

High precision double-sided trunnion support system High load-bearing capacity and operating life Play-free tilt Unaffected by dust Completely maintenance free No lubrication required 6 year guarantee

With the new kappa 550 you can dramatically increase the cutting height of your panel saw. The kappa 550 gives you 202 mm at 90° and 141 mm at 46°. When you are looking at premium class panel saws, these are the figures you should be searching for!

Tilting of saw-blade 0°-46° 202 mm of cutting depth at 90 degrees 141 mm of cutting height at 45 degrees

Slot cutting is possible with Format-4 panel saws. The use of adjustable dado tools, specifically developed by Format-4, can be used thanks to the removable circular saw flange and the table insert.

The clamping system is maintenance free and offers premium comfort for many years: Change saw blades effortlessly in literally no time at all.

The scoring unit blade width and height adapt automatically to the stored tool information and also to the respective teeth width of the main saw blade. Any changes to these standard scoring settings can be saved and retrieved when using the same tool in the future.

Removing the scoring blade when using large diameter saw blades is no longer necessary! The new Format4 parks the scoring blade at the touch of a button, leaving enough space for a large diameter blade, and in doing so, saves valuable production time. Additionally the park position also protects the scoring blade from resin.

A red LED strip immediately signals the operation of the scoring unit and offers even more working safety. (Option)

Fast, uncomplicated and totally without tools: Changing the saw blade on the new Format-4 machine is incredibly simple simply incredible! The patented power transfer system ensures that the required pressure on the flange is applied. A clamping lever is used for the tool free clamping of the riving knife. Maximum operating safety and maximum productivity are guaranteed with Format-4.

An alternative to the worldwide unique Format-4 saw blade quick change system "Easy-Lock" is now the "Quick-Lock" clamping system, which with the use of just one tool makes it quick and easy to change the saw blade.

CNC-drive control unit with 5.7” (145 mm) TFT screen situated in the overhead control panel

The highly visible scale on the saw table enables accurate settings and the rip fence has a tilt and inversion function.

The rip fence is positioned by a motor and runs via a dust-free integrated ball spindle in the saw table. The 1/10 mm precision, the high positioning speed, as well as the simultaneous positioning of the crosscut fence, saw blade height and saw blade angle ensure precision and save valuable working time.

Optional with the x-motion Standard on the e-motion model

The rip fence can be fitted with an electronic digital display. The perfect integration of the electronic unit allows you to turn the display around 90°, so the values can be clearly seen and read from the operating area. Additional functions such as the input of incremental measurements make your daily working life easier. Further highlights: Brightly illuminated red LED display facilitates the reading of values No batteries are required as it is directly connected to the machine’s power supply Recognises automatically whether the fence is in the vertical or horizontal position Measurement compensation of the saw blade tooth width

A masterpiece of ­engineering - The ultimate in precision and smoothness! This precision guiding system will carry maximum loads without compromising the smooth and accurate stroke of the sliding table. The “X”-configuration of the roller bearings optimally distributes workpiece weight to all sides. With a roller bearing system, the full width of the bearing is in contact with the guiding track. With no single point of contact between the bearing and the guiding track as found on conventional ball bearing systems, the roller bearing will never wear a groove into the guiding track. This ensures play-free guiding for the lifetime of the machine. The “X-Roll” system is backed with a 10-year factory guarantee.

As an option, it is also possible to equip the saw with the wireless push button control “ON” switch of the main blade and scoring blade to the sliding table, speeding up the work process further.

The tried and tested "X-Roll" sliding table with linear guide system is now equipped with a stainless steel latch plate which enables the sliding table to be locked in almost any position.

The 8x ball bearings, integrated guide rollers and bearings of the outrigger table ensure an incredibly smooth operation upon maximum loading capacity. The support rail is moved along an “X-Roll” guiding system and is fast and fine-adjustable. The LED display enables you to set the required angle to one tenth of a degree. The fence can be tilted to any position between -45° and +45° and guarantees precise mitre cuts.

The digital angle and length compensation module "digi-compensation plus" for X-roll or parallelogram outrigger tables compensate any changes in the length difference of the crosscut fence settings, as the angle is changed. The direct communication with the controls, also enables it to compensate the fence position of the crosscut stop to the width of the tooth and the tilt of the saw blade. This ensures that you always get an exact measurement without any recalibration when using different saw blades.

Infinite adjustment range –45 bis +45°. The LED display enables you to set the required angle to one tenth of a degree. Mitre length compensation is done via the vernier scale with the standard fence, with the CNC crosscut fence the length compensation is automatic.

No reading errors due to scales and vernier. No time-wasting with arduous approximations of angle values. The advantage of the Felder degree index is that the stop is set and fixed without losing time or making reading errors. Highly precise index positions allow for the accurate production of polygons, e.g. 5.625º (32 sided), 11.25º (16 sided), 22.5º (8 sided). In addition, index positions at 15º, 20º, 25º, 30º, 35º, 40º and 45º can be used when working in slide to cut or push to cut mode. Every index position is equipped with a length compensator. The highly precise Felder degree index system is adjusted at the factory. Every index position also has individual fine ­adjustment. This cost effective index system integrates well into the machine design and will increase your productivity.

On request, we will equip your Format4 with the digital telescopic fence. Below, you see the cleverly integrated electronic digital scale with values correct to 0.1 millimeter. Additional functions, for example the setting of successive measurements, make your daily working life easier.

The telescopic fence enables crosscuts of up to 3200 mm. Top class engineering and ease of use are features which are a part of the standard equipment. The scale and the magnifying glass on the stop ensure precise adjustments and settings from the operating area.

The crosscut fence on the outrigger is now even easier to tilt from zero to 45 degrees with the improved locking lever. The large dimensioned, ergonomic clamping lever can be used at every angle.

The outrigger table can be swung out of the way with ease! No more time consuming, complicated assembling and removing of the outrigger table. The outrigger table swing away system ensures extreme ease of use and at the same time can provide you with extra working space when you need it.

The FORMAT-4 overhead saw guard is integrated nicely into the machine design. It is easy and convenient to use. With only a flick of the wrist the saw guard can be moved and tilted completely away from the machine area. The dust extraction hood adjusts itself automatically to the work piece height and always provides optimal working safety and dust extraction performance.

The maintenance free linear laser is mounted to the overhead saw guard and can be adjusted to any position. The easily visible cutting marker makes it easier to trim or cut along cracked wood.

If desired, the kappa 550 can be equipped with a remote lock release.

The newly developed overhead saw guard and dust removal system deliver perfect extraction results. The overhead saw guard, with its striking design, runs on linear guides that help to facilitate the height adjustment. The dust and shavings are sucked from the saw guard into the extraction pipe via a short hose. The dust extraction below the table encloses the complete saw unit. The dust channel is the perfect design to provide an optimum air flow and perfect main blade and scoring unit extraction results.

Easy clamping of workpieces with maximum flexibility, can be used on all panel saws and spindle moulders that have a sliding table Easy set up due to magnetic fittings Safety cylinder ensures maximum working safety Pressure bar function is possible with every sliding table length Locking height 95 mm Clamping force approx. 300 kg

The tried and tested tool compartment positioned directly at the front of the machine has now been made even more practical with the addition of two magnets for the storage of the riving knife and the scoring blade. There will also be the possibility to attach the edging shoe directly to the machine for storage. So everything is always in its place!

Your Format-4 can be optionally ­fitted with a spraying unit. High performance lubricating oil can be sprayed directly onto the saw blade, transported via piping from the spraying unit.

The new full surface and magnetic mounted supports on the outrigger table offer an increased support surface and guarantees a safe grip and a stable support for the processing of smaller workpieces.

For crosscuts between +45° and –45°, the crosscut fence is set with a mitre scale, which is integrated into the sliding table. Quick attachment without tools is made possible by a T-slot and quick coupling on the side of the sliding table. The mitre scale and the magnifying glass on the fence stop, readable from the operating area, allow you to make precise adjustments.

The ideal accessory for parallel cuts on the sliding table. Use your sliding table and the outrigger together with the rip fence to guarantee an exact workpiece positioning. The rip fence is clamped to the sliding table. The integrated scale from 25 to 1000 mm can be easily read through a lens.

One of the valuable accessories in daily use on woodworking machines is the patented double mitre gauge from Format-4. It enables double mitre cuts on workpieces of different widths at any angle. The input of the workpiece widths A, B and the input of the desired frame angle, is carried out on the integrated computer via the keypad. The resulting settings appear correct to within a tenth of a degree on the display. Just set the double mitre gauge at the calculated value and work away with a result of … pinpoint accuracy! The fence stop on the fence plates can be adjusted up to 1350 mm with the scale. Depending on the set angles, the length compensating vernier scale is available. This feature also enables you to set the exact workpiece length when making mitre cuts.

At last: quick, comfortable and effortless, removal and installation of your outrigger table with the help of the transport and mounting unit. Another positive aspect: your outrigger can be conveniently stored away!

Technology Data

Electrics
001
3x 400 V motor voltage
S
002
3x 230 V motor voltage
W
004
50 Hz motor frequency
S
005
60 Hz motor frequency
W
006
10 HP (7.35 KW) S6/40%, 3 speeds 3000/4000/5000 rpm
S
007
13,5 HP (10 KW) S6/40%, 3 speeds 3000/4000/5000 rpm
O
008
20.0 HP (15.0 KW) S6/40%, 2 speeds 2800/4000 rpm (!002)
O
10
Star-delta start
S
17
10 HP (7.35 KW) S6/40%, variable speed 2000–6000 rpm
O
18
13.5 HP (10 KW) S6/40%, variable speed 2000–6000 rpm (not possible for 3x 230 V)
O
12
Trigger switch for dust extractor start up
O
Saw unit
Saw blade diameter 250–550 mm, max. cutting height 202 mm
S
Electrical height adjustment
S
Electrical angle adjustment 0°–46°
S
71
Storage compartment for 5 saw blades of up to 400 mm
O
Powder coated steel extension to increase the cutting length by 1200 mm
S
72
Anodised aluminium extension to increase the cutting length by 1620 mm
O
73
Spraying unit to assist in processing light metals or plastics
O
74
“Classic” scoring unit with 1.1 kW motor and scoring blade Ø 120/125 mm which can be used in combination with a max saw blade Ø 400 mm (max saw blade Ø without the scoring blade is 500 mm)
O
75
“Automatic” scoring unit with 1.1 kW motor and scoring blade Ø 120/125 mm which can be used in combination with a max saw blade Ø 400 mm. Rise and fall of the scoring blade is automatic.(max. saw blade D without the socring blade is 500 mm)
O
69
2 Axis controlable scoring unit in both lateral and vertical direction
O
76
“Control” scoring unit with 3 axis control (height, width, lateral positioning) and park position. 1.1 kW motor, scoring blade Ø 120 mm which can be used in combination with a max saw blade Ø 400 mm (max saw blade Ø is 550 mm, with the scorer in the park position). Scoring blade width is adjustable between 3.0 and 3.8 mm and is included with the unit.
O
77
Flange set for scoring blades with a 22 mm arbor instead of 20 mm for the “Classic” and “Automatic” scoring units
W
79
Scoring unit status light
O
78
"Easy-Lock" - Tool-free quick change system of the main saw blade and riving knife, can be retro-fitted on all kappa 550’s
O
780
Quick-Lock, the saw blade changing system for main circular saw blade, anti-twist protection by driving pins in flange
O
820
Clamping unit for slotting saws
O
Control Systems
21
kappa x-motion control with 5.7” (145 mm) TFT-touch screen at eye level
S
26
Plug connection for quick dismantling of the saw guard and overhead control panel
O
Safety devices
Overhead guard is height adjustable and can be swung away, includes a cover for 90° cuts and a separate cover for mitre cuts
S
80
LASER cutting line marker on the overhead saw guard
O
81
Foot pedal to allow the release of the overhead guard position lock so that it can be swung away
O
Cutting width and rip fence
1000 mm rip capacity, powder coated steel
S
83
1250 mm rip capacity, anodised aluminium
O
84
1600 mm rip capacity, anodised aluminium
O
1200 mm rip fence with micro fine adjustment which can be tilted away
S
85
Rip fence with digital indicator and automatic cutting width compensation for tilted saw blade.
O
891
Rip capacity 1000 mm with position control and readout from the control panel at eye level.
O
88
Rip capacity 1250 mm with position control and readout from the control panel at eye level.
O
89
Rip capacity 1600 mm with position control from the control panel at eye level.
O
Sliding tables anodized, “X-Roll” guiding system
130
2200 mm “X-Roll” sliding table with edging shoe
W
131
2800 mm “X-Roll” sliding table with edging shoe
S
132
3200 mm “X-Roll” sliding table with edging shoe.
O
133
3700 mm “X-Roll” sliding table with edging shoe.
O
134
Multiple locking mechanism on the sliding table (!130)
O
139
On and off switch on the sliding table
O
139A
On and off switch on the sliding table
O
Outrigger table and crosscut fence
160
Outrigger table dimensions 1250 x 650 mm
S
161
1250 x 650 mm (49” x 25”) “X-Roll” outrigger table with adjustable support and digital angle display
O
162
1250 x 650 mm (49” x 25”) parallelogram outrigger table with digital angle display (!133)
O
163
Precision mitre guide index system (#160)
O
164
Extendable extrusion up to 500 mm on the outrigger table with work piece roller (!162, !169)
O
165
Swing away device for the outrigger table (#072,!169)
O
166
3200 mm crosscut fence, moves from 90°–45° with 2 crosscut stops as standard
S
167
1900 mm crosscut fence with precise adjustment, tiltable from 90° to 45°, 1 stop digitally adjustable up to 1900 mm, telescope with analogue stop adjustment for up to 3200 mm.
O
168
3200 mm crosscut fence with fine adjustment, pivots between 90° and 45° with 2 digital fence stops
O
175
Crosscut fence with 2 digital stops, including calculation of the length compensation when the fence is at an angle (#161/162) Digi compensation plus
O
Packaging
221
Preparation for container transport, palette 2100 mm x 1500 mm
O
223
IPPC packaging
O
S ... Standard equipment O ... Option W ... Choice - ... not available

Customer service & maintenance

Specially trained service personnel are always available to provide specialised on-site service for you. If the matter is urgent you can call our hotline centre for straightforward immediate help.  Contact our consultants or report your request conveniently online around the clock.

Do you have questions?

We are happy to advise you online, over the phone or on-site at one of our more than 250 sales and service centres worldwide. 

Showrooms

FELDER GROUP UK Ltd.

FELDER GROUP UK Ltd.
Unit 2, Sovereign Business Park Joplin Court, Crown Hill
MK8 0JP MILTON KEYNES
Tel.: 01908 635000

Business hours: Mo. – Fr. 09.00 – 17.00