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CNC Machining Centres
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CNC Machining Centre profit H300

Scope of application

The all-rounder with XL processing capacity

The increasing demand for custom-made products in furniture, door and window production is providing a challenge for all workshops, above all smaller companies: Diverse profiles have to be produced with flexibility, efficiency and in several thicknesses, to be able to keep up with larger manufacturers in the market. With a large dimensioned working field in Y, the profit H300 offers almost limitless possibilities in panel and solid wood processing. Standard and special applications can be flexibly covered with the wide range of products and numerous configuration options available. To ensure a productive work process, the machine and software must be in perfect harmony, numerous interfaces from various suppliers often make this interaction difficult. With the “everything from a single supplier” solutions from Format4 the customer will receive a perfectly matched complete package for the highest of requirements.

 

FORMAT4. Uncompromising expertise for the highest of requirements

TheFelder Group premium brand has met the highest standards of professional users since 2001. The customised high-performance solutions are uncompromisingly innovative, offer maximum operating comfort and complete productivity.

The most important highlights at a glance

... FORMAT4 Premium machines for premium requirements

  • Tailor made financing solutions
  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • Automation solutions
  • Networked workshop
  • Software and machines from a single supplier

Details

lightPos: - Precision (+/-1mm) - Clearly arranged (immediately visible at a glance on the entire working area) - Self-explanatory (continuously different colours of the clamping devices in the software, on the clamping device and in the positioned area on the console) - Suitable for pendulum operation - Display of machine status during operation of the machine

 Find out more about lightPos here

For this purpose, the H200 series is equipped with rear and centre fence rows. On the H300 and H350 series, a front stop row is also available as an option. The solid cylinder stops allow flexible component referencing of small, medium and large workpieces on the work area.

For quick access to change the drill or maintenance work, the hood can be easily opened on all CNC machining centres.

A variety of vacuum pod shapes guarantee the secure positioning of any kind of workpiece shape. In addition, the number of vacuum suction pads and clamping devices can be used flexibly on the entire console without restriction.

In the standard configuration, the workpiece, the workpiece supports and the vacuum suction pads are displayed simultaneously on the CNC board. This guarantees, that the workpiece is securely positioned and that there can be no collision between the tool and vacuum pod. The exact position of the vacuum pods on the consoles is shown accurately using a laser.

The lightPos system is available as an extension to our standard positioning aid.

Not only vacuum suction pads but also frame clamping devices can be used for the processing of frame components. In contrast to vacuum suction pads, frame clamping devices use compressed air to generate their clamping force. This allows a significantly higher clamping force to be achieved. The compressed air connections are located on the bottom of the console.

The machine chassis is made from thick walled electrically welded shaped tubes.

The changing colours of the innovative lighting system display the various machine statuses. This makes it possible to keep up-to-date on the current status of your profit CNC Machining Centre.

Loading supports assist in the simple loading and unloading of large or heavy workpieces. A major advantage is that they enable you to operate the machining centre alone.

For template milling there is a separate connection available. Using templates makes it possible to fix complex components in place, that could otherwise not be processed using vacuum pods.

Specially designed for use with compressed air controlled frame clamp systems, this function offers new possibilities and enormous clamping strength when it comes to the processing of solid wood. The ability to be able to deactivate the consoles individually makes it possible to remove waste material without having to release the vacuum holding the workpiece. This ensures that the workpiece stays in exactly the right position for the next working process (inner profiles etc.).

In addition to the standard workpiece cylinder stops, there are additional stops specifically developed to machine veneered panels with projecting veneer or laminate.

profit H300 16.33 X= 3300 mm Y= 1580 mm Z= 250 mm (Passage height from console height) profit H300 16.53 X= 5300 mm Y= 1580 mm Z= 250 mm (Passage height from console height)

Regardless whether the machine will only be used for cabinet manufacturing or as an all-rounder, you can decide which drilling head configuration is the right one for you. Choose between, a drilling head with only vertical spindles or one with spindles and a grooving saw for vertical and horizontal processing. Inverter controlled motor up to 7,500 rpm

With a motor power of 12 to 15 kW with up to 24.000 rpm and inverter controlled, the main spindle motor is more than capable to tackle any task. The motor is fixed directly on to the carrier unit in the Z-axis. The highly precise vertical guiding of the moulder motor is guaranteed by two vertical guide tracks. The HSK F63 tool clamping is carried out automatically. The clamping pressure of the tool is controlled by sensors and the operation safety guaranteed. The tooling housing is cleaned pneumatically. The C-axis is optionally as the available fourth axis and is interpolating (360°) with a compressed air interface for the units.

A chip deflector mounted to the spindle controlled by the C-axis enables the unlimited use of existing tools. When machining the edge of a workpiece, dust and chips are directed into the extraction port.

Chip conveyor for waste pieces and residual chips and dust: For the removal of offcuts and chips from the machine chassis (right hand side). At the end of the conveyor belt they are separated using a separating slide and then extracted. The offcuts are collected in a container.

The extraction hood positions itself fully automatically to one of 3 positions in relation to the workpiece height which significantly reduces the dust and noise emissions.

With the automatic control of the extraction connection, the full extraction capacity is moved between the drilling head and main spindle, depending on what is being used at the time. 

Mounted onto the main spindle to optimise routing.

The automatic length measuring unit determines the tool length with an accuracy of one hundredth of a millimetre directly within the machine. This eliminates measuring errors by the machine operator.

The 12-fold linear tool changer on the left side of the machine base-frame allows the storage of up to 3 units. In addition, the frontmost unit storage position can be used as a pick-up station for hard-to-reach tool changing stations.

An optional cover protects the high-precision HSK tool-receiving socket from dust and chips.

Tool changer for 4 tools or aggregates, mounted to the gantry. Ensures quick tool changes even when working in pendulum operation.

The rotary tool changer with 18 tool positions is mounted to the back of the gantry and moves together with the gantry along the X-axis. The 18 position rotating tool changer, keeps tool changing times to the bare minimum.

The tool changer with 12 tooling positions improves productivity and creates more space for additional tools on the machine.

The lubrication is applied as and when required to the guide carriages of the X, Y and Z axis as well as the bearing spindles in Y and Z. Lubrication is carried out automatically after a preset time.

X-axis guiding system: Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The X-axis is positioned via a cambered rack and pinion gear.

Y- and Z-axis guiding system: Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The Z axis is positioned by a polished recirculating ball spindle.

The horizontal spindle motor has an ER25 collet chuck on the right and an ER32 collet chuck, with integrated extractor for perfect extraction results during lock box machining, on the left side. The variable speed of up to 18000 rpm and the pneumatic swivelling from 0° to 7° (ideal for door hinge machining) enable flexible application possibilities.

If the hood is in parking position, the entire working area is freely accessible. The machine operator therefore has no operational restrictions during workpiece positioning.

In order to be able to offer our customers different advantages (user-friendliness, productivity, space requirement, ...), the machine is available with several safety concepts:

Light barrier Foot mat Bumper Combination of bumper and light barrier

Tool changer and control cabinet are located below the zero level of the working area. This allows extra-long components to be flexibly clamped and processed in two steps.

Thanks to the 2-circuit vacuum management on our consoles, the clamping devices are locked before the workpiece is positioned. The vacuum suction pads can therefore no longer be moved and process reliability is considerably increased.

Our machines are equipped with vacuum suction pads of 100 mm in height. Because of the increased distance between the console and the workpiece, the machining restrictions on the workpiece underside are significantly minimised, as well as when using aggregates on the lateral surfaces.

Customer service & maintenance

Specially trained service personnel are always available to provide specialised on-site service for you. If the matter is urgent you can call our hotline centre for straightforward immediate help.  Contact our consultants or report your request conveniently online around the clock.

Do you have any questions?

We are happy to advise you online, over the phone or on-site at one of our more than 270 sales and service centres worldwide. 

Showrooms

FELDER GROUP Australia in NSW/ACT

FELDER GROUP Australia in NSW/ACT
Unit 1, 125 Russell Street
NSW 2750 Emu Plains
Tel.: (02) 4735 1011
Fax: (02) 4735 8222

Show room open times: Monday – Friday 08:30 – 17:30

Felder VIC Pty Ltd

Felder VIC Pty Ltd
Unit 12, 25-27 Hocking Street
VIC 3058 Coburg North
Tel.: (03) 9018 8346
Fax: (03) 9482 2292

Show room open times: Monday–Tuesday 08:30–17:30 Wednesday–Thursday: By appointment, Friday 08:30–17:30

KR Engineering PTY Ltd.

KR Engineering PTY Ltd.
Unit 1, 10 Wem Lane
Landsdale, 6065 Western Australia
Tel.: (08) 9209 3055
Fax: (08) 9209 3099

Show room open times: Monday – Friday 08:30 – 17:30

FELDER GROUP Australia in QLD/NT

FELDER GROUP Australia in QLD/NT
4/ 14 Buttonwood Place
QLD 4110 Willawong
Tel.: 0418 435 204

Show room open times: Monday – Friday: By appointment.
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